Preassembling The Shift Shaft; Disassembling The Main Shaft - KTM 350 EXC-F EU 2012 Repair Manual

30/ENGINE - WORK ON THE INDIVIDUAL PARTS

Preassembling the shift shaft

20.34

Disassembling the main shaft

20.35
–
Secure the main shaft with the toothed end facing downward in the vise.
Guideline
Use soft jaws.
–
Remove stop disk and 2nd-gear fixed gear
1
–
Remove 5th-gear idler gear
–
Remove stop disk .
5
–
Remove lock ring .
6
–
Remove 3rd/4th-gear sliding gear
–
Remove lock ring .
8
–
Remove stop disk .
9
–
Remove 6th-gear idler gear
–
Remove needle bearing
bl
–
Preassemble the shift shaft. (
–
Check clearance
Shift shaft - sliding plate/shift quad-
rant clearance
» If the measured value does not meet specifications:
–
Change the sliding plate.
305009-10
–
Secure the short end of the shift shaft in the bench vise.
Guideline
Use soft jaws.
–
Mount sliding plate
on the shift quadrant.
–
Mount pressure spring
–
Slide on spring guide
over the spring guide and lift the offset end over abutment bolt
305010-10
–
Mount washer
.
2
and needle bearing .
3 4
.
7
.
bk
.
p. 152)
between the sliding plate and the shift quadrant.
F
0.40... 0.80 mm (0.0157...
0.0315 in)
with the guide pin facing downward and put the guide pin
1
.
2
, push return spring
3
.
6
305011-10
, with the offset end facing upward,
4
.
5
152