Perkins 1106D Disassembly And Assembly page 83

SENR9983
Illustration 152
1. Ensure that the crankshaft adapter, the split lock
rings, the spacer and the thrust block are clean
and free from damage. Replace any components
that are damaged.
2. Install a new O-ring seal (7) to the thrust block (6).
3. Install the spacer (8) to the crankshaft adapter (1).
4. Install both pairs of split lock rings (9) to the
crankshaft adapter (1). There is an internal split
lock ring and an external lock ring. Ensure that the
split lock rings are installed in the correct position.
Refer to Illustration 152.
Note: Position the gap in the split lock rings at 180
degrees away from each other.
5. Ensure that the front of the crankshaft is clean and
free from damage. Install the crankshaft adapter
(1) onto the crankshaft.
6. Align the holes in the thrust block with the holes in
the crankshaft. Install the thrust block (6) into the
crankshaft adapter (1).
7. Install the three torx screws (5) to the thrust block
(6).
8. Use a suitable tool in order to prevent the
crankshaft from rotating. Use Tooling (B) to tighten
the torx screws to a torque of 200 N·m (147 lb ft).
9. Repeat Step 8 two more times in order to ensure
correct torque.
10. Install Tooling (A) to the crankshaft adapter (1).
11. Align the crankshaft pulley (2) with Tooling (A).
Install the crankshaft pulley to the crankshaft
adapter (1).
12. Inspect the vibration damper for damage. If
necessary, replace the vibration damper.
13. Align the vibration damper (3) with Tooling (A).
Install the vibration damper to the crankshaft
adapter (1).
14. Install the four setscrews (4) to the assembly of
the crankshaft pulley, the vibration damper and
the crankshaft adapter. The setscrews should be
evenly spaced. Remove Tooling (A).
15. Use a suitable tool in order to prevent the
crankshaft from rotating. Tighten the setscrews (4)
to a torque of 115 N·m (85 lb ft).
End By:
a. Install the alternator belt. Refer to Disassembly
g01171908
and Assembly Manual, "Alternator Belt - Remove
and Install".
Installation Procedure (Pulleys
without Split Lock Rings)
Table 34
Tool
A
B
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
Disassembly and Assembly Section
Required Tools
Part
Number Part Description
Guide Stud
-
(M12 by 70 mm)
27610299
E18 Torx socket
NOTICE
83
Qty
1
1