Perkins 1106D Disassembly And Assembly page 38

38
Disassembly and Assembly Section
Installation Procedure (Top
Mounted Turbochargers)
Table 12
Required Tools
Part
Tool
Number
POWERPART
218200221
A
Rubber Grease
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
Illustration 70
Typical example
1. Ensure that the turbocharger is clean and free
from damage. Inspect the turbocharger for
wear. Refer to Testing and Adjusting Manual,
"Turbocharger Inspect" for more information. If the
turbocharger is worn, the complete turbocharger
must be replaced.
2. Test the wastegate actuator (19) for correct
operation. Refer to Testing and Adjusting Manual,
"Turbocharger Inspect". If the wastegate actuator
is damaged or the wastegate actuator does not
operate within the specified limits, the wastegate
actuator must be replaced. Refer to Disassembly
and Assembly Manual, "Turbocharger -
Dissassemble" and refer to Disassembly and
Assembly Manual, "Turbocharger - Assemble" for
more information.
Part Description Qty
1
g01187836
Illustration 71
3. Clean the mating surfaces of the exhaust manifold
(1). If necessary, install the four studs (16) to the
exhaust manifold. Tighten the studs to a torque of
18 N·m (13 lb ft).
Note: Support the exhaust manifold during
installation of the turbocharger.
4. Install a new joint (15) to the exhaust manifold (1).
5. Position the turbocharger (12) on the exhaust
manifold (1).
Note: Ensure that the turbocharger is correctly
oriented.
6. Install the four nuts (11). Tighten the nuts to a
torque of 44 N·m (32 lb ft).
SENR9983
g01185011