Perkins 1106D Disassembly And Assembly page 13

Industrial engine
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SENR9983
NOTICE
Ensure that all adjustments and repairs that are
carried out to the fuel system are performed by
authorised personnel that have the correct train-
ing.
Before begining ANY work on the fuel system, re-
fer to Operation and Maintenance Manual, "Gen-
eral Hazard Information and High Pressure Fuel
Lines" for safety information.
Refer to Testing and Adjusting Manual, "Clean-
liness of Fuel System Components" for detailed
information on the standards of cleanliness that
must be observed during ALL work on the fuel
system.
Note: The following procedure should be adopted
in order to install the fuel injection lines when the
electronic unit injectors or the fuel manifold have
not been removed. If the electronic unit injectors
or the fuel manifold have been removed, refer to
Disassembly and Assembly Manual, "Electronic Unit
Injector - Install" and Disassembly and Assembly
Manual, "Fuel Manifold - Install" for more information.
Illustration 17
Assembly of the tube clip
Illustration 18
1. Loosely install the assemblies of the three tube
clips (13) and the allen head screws (14) to the
fuel injection line (7).
2. Place the fuel injection line (7) in position.
3. Remove the caps from the port in the fuel injection
pump (8) and from the appropriate port in the fuel
manifold (5). Remove the caps from the new fuel
injection line (7).
4. Loosely connect the nuts at both ends of the fuel
injection line (7), to the fuel manifold (5) and to
the fuel injection pump (8). Ensure that the ends
of the fuel injection line are correctly seated in the
fuel injection pump and in the fuel manifold.
5. Use Tooling (A) to tighten the nuts on the fuel
injection line (7) to a torque of 30 N·m (22 lb ft).
6. Install the setscrews (12) for the three tube clips
(13) that secure the fuel injection line (7). Tighten
the setscrews (12) to a torque of 22 N·m (16 lb ft).
Tighten the M5 allen head screws (14) to a torque
of 10 N·m (89 lb in). Ensure that fuel injection line
does not contact any other engine component.
Illustration 19
g01208399
Typical example
7. Connect the harness assembly (9) to the position
sensor (11). Slide the locking tab (10) into the
locked position. Connect the harness assembly
(9) to the fuel injection pump (8).
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Disassembly and Assembly Section
13
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