Perkins 1106D Disassembly And Assembly page 44

44
Disassembly and Assembly Section
Illustration 80
1. Ensure that the exhaust manifold is clean and free
from damage. If necessary, replace the exhaust
manifold. Clean the joint face of the cylinder head.
2. If necessary, install the four studs (6) to the
exhaust manifold (3). Tighten the studs to a torque
of 18 N·m (13 lb ft).
3. Install Tooling (A) to the cylinder head in the
positions (X). Refer to Illustration 79.
4. Position two new exhaust manifold gaskets (1)
onto Tooling (A).
Note: Ensure that the word TOP is outward and
upward.
5. Align the exhaust manifold (3) with Tooling (A).
Install the exhaust manifold to the cylinder head.
6. If the setscrews (2) and (5) have been previously
used, the setscrews should be thoroughly cleaned.
Tooling (B) should be applied to the first two
threads of the setscrews.
Note: Do not apply Tooling (B) to new setscrews.
7. Install the setscrews (2) finger tight. Install the
setscrews (5) and the spacers (4) finger tight.
8. Remove Tooling (A). Install the remaining
setscrews (2) finger tight. Install the remaining
setscrews (5) and spacers (4) finger tight.
9. Tighten the setscrews (2) and (5) to a torque of
44 N·m (32 lb ft). Tighten the setscrews in the
sequence that is shown in Illustration 79.
End By:
a. Install the turbocharger. Refer to Disassembly and
Assembly, "Turbocharger - Install".
Installation Procedure (Top
Mounted Exhaust Manifold)
Table 14
Tool
A
B
g01174489
Required Tools
Part
Part Description
Number
Guide Stud
-
(M10 by 100 mm)
-
Loctite 575
SENR9983
Qty
4
-