Genie Z-135/70 Manuals

Manuals and User Guides for Genie Z-135/70. We have 7 Genie Z-135/70 manuals available for free PDF download: Service And Repair Manual, Maintenance Manual, Operator's Manual, Installation Instructions Manual

Genie Z-135/70 Service And Repair Manual (253 pages)

Brand: Genie | Category: Boom Lifts | Size: 8.14 MB

October
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules

5
- Table of Contents
  7
Specifications

13
Repair Procedures

31
- Introduction
  31
- About this Section
  32
Platform Controls

33
- Platform Circuit Board
  34
  - How to Remove the LED Circuit Board
    35
- Joysticks - How to Calibrate a Joystick
  35
Platform Components

44
- Platform
  44
- Platform Leveling Cylinder
  45
  - Specifications
    45
- October
  45
- Platform Rotator
  46
  - How to Bleed the Platform Rotator
    47
- Platform Level Sensor - How to Calibrate the Platform Level Sensor
  48
- Platform Overload System (if Equipped)
  49
- Platform Overload Recovery Message
  51
Jib Boom Components

52
Boom Components

68
Engines

96
- RPM Adjustment
  96
- Flex Plate
  96
  - How to Install the Flex Plate
    97
Ground Controls

98
- Bypass/Recovery Key Switch
  98
  - How to Use the Recovery Mode
    100
- Circuit Boards
  101
- Membrane Decal
  103
- Full Machine Calibration
  104
Display Module

105
Hydraulic Pumps

114
- Function Pump
  114
- Drive Pump
  117
  - How to Prime the Drive Pump
    118
Manifolds

120
- Function Manifold Components
  120
- Valve Adjustments - Function Manifold
  124
- Platform Manifold
  126
- Jib Boom Manifold
  128
- Flow Control Mainfold
  130
- Function Enable Valve
  131
- Turntable Rotation Manifold
  132
- Steer and Axle Manifold
  134
- Valve Adjustments - Steer and Axle Manifold
  138
- Traction Manifold Components
  140
- Valve Adjustments - Traction Manifold
  144
- Drive Oil Diverter Manifold Components (Welder Option)
  145
- Valve Coils
  146
Turntable Rotation Components

148
- Turntable Rotation Assembly
  148
  - How to Adjust the Turntable Rotation Gear Backlash
    149
- Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
  150
Axle Components

153
- Steer Sensors
  153
  - How to Calibrate a Replacement Steer Sensor
    155
  - How to Calibrate All Steer Sensors
    156
  - October
    156
- Steer Cylinders
  158
- Axle Extension Cylinders
  159
- Axle Angle Sensors - How to Calibrate the Axle Angle Sensors
  160
Fault Codes

163
- Introduction
  163
- Section 4 Fault Codes
  163
- Control System Fault Codes
  164
- Fault Matrix
  181
Deutz TD 2.9 L4 Engine Fault Codes

182
Perkins 854F-34T Engine Fault Code

197
Schematics

205
- Introduction
  205
- Section 5 Schematics
  205
- Wire Circuit Legend
  206
- Wire Color Legend
  210
- Limit Switches and Angle Sensors
  215
- Circuit Connector Legend
  219
- Drive Chassis and Platform Controller Pin Legend
  222
- Safety Controller Pin Legend
  223
- Turntable Controller Pin Legend
  224
- Telematics Connector Pin Legend
  225
- Engine Relay and Fuse Panel Legend - Deutz Td2011L04I
  226
- Engine Relay and Fuse Panel Legend - Deutz TD2.9
  227
- Engine Relay and Fuse Panel Legend - Perkins 1104D-44T
  228
- Engine Relay and Fuse Panel Legend - Perkins 854F-34T
  229
- Electrical Symbols Legend
  230
- Hydraulic Symbols Legend
  231
- Perkins 1104D Engine Electrical Schematic
  234
- Perkins 854F-34T Engine Electrical Schematic
  236
- Perkins 854F-34T Engine Harness
  237
- Deutz TD2.9 Engine Electrical Schematic
  240
- Deutz TD2.9 Engine Harness
  241
- Hydraulic Generator (Welder Option)
  244
- Generator Wiring Schematic
  245
- Hydraulic Schematic (to SN ZX13516H-2804)
  248
- Hydraulic Schematic (from SN ZX13516H-2805)
  249
- Electrical Schematic
  251
- Electrical Schematic
  252

Genie Z-135/70 Maintenance Manual (182 pages)

Brand: Genie | Category: Boom Lifts | Size: 8.52 MB

Genie Z-135/70 Maintenance Manual (157 pages)

Brand: Genie | Category: Boom Lifts | Size: 5.94 MB

Genie Z-135/70 Maintenance Manual (178 pages)

Brand: Genie | Category: Boom Lifts | Size: 8.21 MB

Genie Z-135/70 Operator's Manual (69 pages)

Brand: Genie | Category: Boom Lifts | Size: 3.42 MB

Table of Contents
2
Do Not Operate Unless
3
Introduction
3
- Hazard Classification
  4
- Intended Use
  4
- Safety Sign Maintenance
  4
Symbols and Hazard Pictorials Definitions
5
- Symbol and Hazard Pictorials Definitions
  6
- Safety Signs and Locations
  7
General Safety
7
Fall Protection
13
Personal Safety
13
- Tip-Over Hazards
  14
- Electrocution Hazards
  14
Work Area Safety
14
- Operation on Slopes Hazards
  17
- Fall Hazards
  17
- Collision Hazards
  18
- Bodily Injury Hazard
  18
- Explosion and Fire Hazards
  19
- Damaged Machine Hazards
  19
- Component Damage Hazards
  19
- Battery Safety
  19
- Pipe Cradle Safety
  20
- Panel Cradle Safety
  20
- Lockout after each Use
  21
- Weld Line to Platform Safety
  21
- Welder Safety
  21
Legend
22
Controls
23
Inspections
31
- Pre-Operation Inspection
  32
- Function Test Fundamentals
  33
- At the Ground Controls
  33
- Test Emergency Stop
  33
- Test the Extendable Axles
  33
- Test the Tilt Sensor
  35
- Test the Machine Functions
  35
- Test Emergency/Auxiliary Controls
  35
- At the Platform Controls
  36
- Test the Horn
  36
- Test the Tilt Sensor Alarm
  36
- Test the Operating Envelope
  36
- Test the Foot Switch
  37
- Test Machine Functions
  37
- Test the Steering
  37
- Test Drive and Braking
  39
- Test the Drive Enable System
  39
- Test Limited Drive Speed
  39
- Test Emergency, Auxiliary Controls
  40
- Test Aircraft Protection Package
  40
- Workplace Inspection
  41
- Inspection for Decals with Words
  42
- Decal Inspection Continued from Preceding Page
  44
- Inspection for Decals with Symbols
  46
Operating Instructions
48
- Starting the Engine
  49
- Emergency Stop
  49
- Emergency/Auxiliary Power
  49
- To Extend and Retract Axles
  50
- Operation from Ground
  50
- To Position Platform
  50
- Operation from Platform
  50
- To Steer
  51
- To Drive
  51
- Driving on a Slope
  52
- To Determine the Slope Grade
  52
- Drive Enable
  53
- Engine Idle Select
  53
- Check Engine Light
  53
- Operating Envelope Indicator Lights
  54
- Generator
  55
- Aircraft Protection Package
  55
- After each Use
  55
- Platform out of Level (P22 Code)
  55
- Pipe Cradle Installation
  56
- Observe and Obey
  56
- Pipe Cradle Instructions
  56
- Pipe Cradle Operation
  57
- Maximum Pipe Cradle Capacity
  57
- Pipe Cradle Assembly Weight
  57
- Panel Cradle Assembly
  58
- Installation of Padding
  58
- Panel Cradle Installation
  58
- Installation of Strap
  58
- Panel Cradle Operation
  59
- Free-Wheel Configuration for Winching
  60
Transport and Lifting Instructions
60
- Securing the Platform
  61
- Securing the Chassis
  61
- Securing to Truck or Trailer for Transit
  61
- Lifting Instructions
  62
- Maintenance Symbols Legend
  63
- Check the Engine Oil Level
  63
Maintenance
63
Specifications
66
Z-135/70 Range of Motion
67

Genie Z-135/70 Operator's Manual (59 pages)

Brand: Genie | Category: Boom Lifts | Size: 1.14 MB

Table of Contents
2
Introduction
3
Symbols and Hazard Pictorials Definitions
5
Symbol and Hazard Pictorials Definitions
6
General Safety
7
Personal Safety
9
Work Area Safety
10
Legend
18
Controls
19
Inspections
27
Workplace Inspection
37
Operating Instructions
40
Emergency Stop
41
Transport and Lifting Instructions
51
Maintenance
54
Specifications
57

Genie Z-135/70 Installation Instructions Manual (16 pages)

Software Update

Brand: Genie | Category: Boom Lifts | Size: 0.73 MB

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Genie Z-135/70 Manuals

Genie Z-135/70 Service And Repair Manual (253 pages)

Table of Contents

Safety Rules

Specifications

Repair Procedures

Platform Controls

Platform Components

Jib Boom Components

Boom Components

Engines

Ground Controls

Display Module

Hydraulic Pumps

Manifolds

Turntable Rotation Components

Axle Components

Fault Codes

Deutz TD 2.9 L4 Engine Fault Codes

Perkins 854F-34T Engine Fault Code

Schematics

Genie Z-135/70 Maintenance Manual (182 pages)

Table of Contents

Table of Contents

Maintenance Manual October 2018 Performance Specifications

Scheduled - Quarterly October 2018 Maintenance Inspection Report - Booms

Genie Z-135/70 Maintenance Manual (157 pages)

Table of Contents

Introduction

Table of Contents

Performance Specifications

Torque Specifications

Engine Specifications

Hydraulic Specifications

Maintenance Procedures

Scheduled

Commissioning Procedures

Quarterly Maintenance Procedures

Annual Maintenance Procedures

Programmed Maintenance Procedures

Genie Z-135/70 Maintenance Manual (178 pages)

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Scheduled - Quarterly April 2018 Maintenance Inspection Report - Booms

Genie Z-135/70 Operator's Manual (69 pages)

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Genie Z-135/70 Operator's Manual (59 pages)

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Genie Z-135/70 Installation Instructions Manual (16 pages)

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