Xerox WorkCentre 5024 Manuals

Manuals and User Guides for Xerox WorkCentre 5024. We have 2 Xerox WorkCentre 5024 manuals available for free PDF download: Service Manual, User Manual

Xerox WorkCentre 5024 Service Manual

Xerox WorkCentre 5024 Service Manual (698 pages)

Brand: Xerox | Category: All in One Printer | Size: 36 MB

Table of Contents

3 Image Quality Troubleshooting

195
4 Repairs and Adjustments

225
- Introduction
  227
- REP 1.2.1 IIT Top Cover
  229
- REP 1.3.1 IIT Carriage
  229
- REP 1.3.2 IIT Carriage Belt
  231
- REP 1.4.1 Carriage Motor
  232
- REP 1.5.1 LED Lamp PWB
  234
- REP 1.10.1 LCD Display
  236
- REP 2.1.1 ROS Assembly
  241
- REP 3.1.1 Main Drive Motor
  243
- REP 3.1.2 Main Drive Housing
  243
- REP 4.1.1 NOHAD Fan
  245
- REP 6.1.1 BTR Roll
  247
- REP 7.1.1 Fusing Unit
  249
- REP 8.1.1 Drum Cartridge
  251
- REP 8.2.1 Cartridge Guide
  252
- REP 8.2.2 Dispense Drive
  253
- REP 9.1.1 Tray 1 Feed Clutch
  255
- REP 9.1.2 Tray 1
  256
- REP 9.1.3 Tray 1 Size Sensor
  257
- REP 9.2.1 Tray 1 Feed Roll and Tray 1 Retard Pad
  257
- REP 10.1.1 Tray 2 Feeder
  259
- REP 10.3.1 Tray 2 Feed/Retard/Nudger Roll
  260
- Rep 10.6.1 Stm Pwb
  261
- REP 10.6.2 STM Takeaway Motor
  263
- Two Tray Module
  263
- REP 11.1.1 Tray 3 Feeder
  265
- REP 11.1.2 Tray 4 Feeder
  266
- REP 11.3.1 Tray 3 Feed/Retard/Nudger Roll
  268
- REP 11.3.2 Tray 4 Feed/Retard/Nudger Roll
  268
- Rep 11.6.1 2Tm Pwb
  269
- REP 11.6.2 2TM Takeaway Motor
  270
- Rep 13.1.1 Msi
  271
- REP 13.3.1 MSI Nudger/Feed Roll
  272
- REP 13.3.2 MSI Retard Pad
  275
- REP 14.1.1 L/H Cover
  277
- REP 15.1.1 Registration Chute
  279
- REP 15.1.2 Registration Roll
  281
- REP 17.1.1 Exit Cover
  283
- REP 17.1.2 Exit Roll
  284
- Rep 18.1.2 Hvps
  285
- Rep 18.1.3 Lvps
  285
- REP 18.3.1 Net I/F PWB
  287
- Rep 18.3.2 Ess/Mcu Pwb
  288
- REP 19.1.1 Front Cover
  289
- REP 19.1.2 Top Cover
  290
- REP 19.4.1 Rear Cover
  292
- Rep 56.1.1 Dadf
  295
- REP 56.1.2 DADF Platen Cushion
  296
- REP 56.2.1 DADF Front Cover
  297
- REP 56.2.2 DADF Rear Cover
  298
- Rep 56.2.3 Dadf Pwb
  299
- REP 56.2.4 Upper Feeder
  300
- REP 56.2.5 DADF Feeder Assembly
  301
- REP 56.3.1 Left Counter Balance
  303
- REP 56.3.2 Right Counter Balance
  303
- REP 56.5.1 DADF Feed/Nudger Roll
  304
- REP 56.6.1 Harness Guide and Wire Harness
  306
- REP 56.6.2 DADF Feed Motor
  308
- REP 56.7.1 DADF Drive Belt
  309
- REP 56.9.1 Document Tray
  311
- REP 56.9.2 Retard Chute
  312
- REP 56.9.3 Invert Chute
  313
- REP 56.10.1 DADF Takeaway Roll
  314
- REP 56.10.2 Sensor Bracket
  317
- REP 56.13.1 DADF Retard Pad
  320
- ADJ 1.3.1 IIT Lead Edge Registration
  321
- ADJ 1.3.2 IIT Side Registration
  321
- ADJ 8.1.1 ATC Sensor Read & Tone Up/Down
  323
- ADJ 18.1.2 IOT Lead Edge/Side Edge Registration
  325
- ADJ 18.1.3 Edge Erase Value Adjustment
  326
- ADJ 18.2.1 Things to Take Note When Replacing Important Information Stored Components (ISC)
  326
- ADJ 18.2.3 Firmware Version Upgrade
  327
- ADJ 56.1.1 DADF Lead-Skew Adjustment
  331
- ADJ 56.1.2 DADF Side Registration
  332
- ADJ 56.1.3 DADF Lead Edge Registration
  334
5 Parts List

339
- How to Use the Parts List
  341
- Precautions
  341
- Plate Composition
  342
- Terminology and Symbols
  342
- Using Parts Navigation
  343
- 1.4 Carriage Motor
  345
- 1.5 IIT Carriage
  346
- 1.6 Control Panel
  347
- 1.8 Top Cover (with Platen Glass)
  348
- 1.9 IIT Base Frame Component
  349
- 2.1 Ros
  350
- 3.1 Main Drive Motor
  351
- 3.2 Main Drive Housing
  352
- 4.1 Nohad
  353
- 6.1 Transfer
  354
- 7.1 Fusing Unit
  355
- 8.1 Drum Cartridge,Toner Cartridge
  356
- 8.2 Toner System
  357
- 8.3 Dispense Drive
  358
- 9.1 Tray 1,Tray Drive
  359
- 9.3 Tray 1 Component
  360
- 10.1 Tray 2 ,Feeder
  361
- 10.2 Tray 2 Component
  362
- 10.3 Tray 2 Feeder
  363
- 10.4 Left Cover
  364
- 10.5 Takeaway Roll
  365
- 10.6 Electrical
  366
- 10.7 Cover
  367
- Parts List
  367
- 11.1 Tray 3/4, Feeder
  368
- 11.2 Tray 3/4 Component
  369
- 11.3 Tray 3/4 Feeder
  370
- 11.4 Left Cover
  371
- 11.5 Takeaway Roll
  372
- 11.6 Electrical
  373
- 11.7 Cover
  374
- 13.1 Msi
  375
- 13.2 MSI Component
  376
- 13.3 MSI Lower Feeder
  377
- 14.1 Duplex L/H Cover
  378
- 14.3 Duplex L/H Cover-Chute,Latch
  379
- 14.4 Duplex L/H Cover-Roll,Gear
  380
- 15.1 Registration
  381
- 17.1 Duplex Exit
  382
- 18.2 Wire Harness
  383
- 18.3 Electrical
  384
- 18.4 Fax Box Assembly
  385
- 18.5 Fax Box Assembly
  386
- 19.1 Cover-Front,Top,Right
  387
- 19.2 Cover-Rear,Left Rear
  388
- 56.1 DADF Accessory
  389
- 56.2 DADF Component
  390
- 56.3 DADF Base Frame
  391
- 56.4 Upper Feeder
  392
- 56.5 Feed Roll Nudger Roll Assembly
  393
- 56.6 DADF Feed Motor,Harness Guide
  394
- 56.7 DADF Feeder Rear Frame
  395
- 56.8 DADF Feeder Front Frame
  396
- 56.9 DADF Tray,Chute
  397
- 56.10 DADF Roll,Sensor Bracket
  398
- 56.11 Document Tray
  399
- 56.12 Invert Chute
  400
- 56.13 Retard Chute
  401
- 56.14 Sensor Bracket
  402
- Common Hardware
  403
- Part Number Index
  403
- Navi 1.1 Processor + Option
  423
- Navi 2.1 IOT
  423
- Navi 2.2 One Tray Module
  424
- Navi 2.3 DADF
  424
- Navi 2.4 2 Tray Module
  425
7 Wiring Data

577
- Plug/Jack Location
  582
- Iot Ach
  589
- Iot Acn
  590
- 24Vdc-1
  591
- 24Vdc-2
  592
- 5Vdc/Slp +5Vdc/+3.3Vdc
  593
- VDC/Slp +3.3Vdc
  594
- DC Com-1 (5V Rtn)
  595
- DC Com-2 (5V Rtn)
  596
- DC Com-3 (24V Rtn)
  597
- Dadf +5Vdc
  599
- Dadf +24Vdc
  600
- Dadf DC Com
  601
- How to Use Bsds
  603
- Symbology
  603
- Signal Name
  606
- DC Voltage
  607
- Other Descriptions
  607
- CH1.1 Main Power on & M/C Power Control
  609
- CH1.2 DC Power Generation
  610
- CH1.3 IIT/DADF DC Power Distribution
  611
- CH1.4 Power Interlock Switching
  612
- CH1.5 Fuse & LED Location
  613
- CH2.1 Control Panel
  615
- CH3.1 PWBS Communication (IIT/DADF)
  617
- CH3.2 PWBS Communication (STM/2TM)
  618
- CH3.3 PWBS Communication (NET)
  619
- CH3.4 Electric Billing
  620
- Wiring Data
  620
- CH4.1 Main Drive
  621
- CH5.1 DADF Interlock and Document Setting
  623
- CH5.2 Document Size Sensing (1/2)
  624
- CH5.3 Document Size Sensing (2/2)
  625
- CH5.4 Document Feeding
  626
- CH5.5 Document Scan, Invert & Exit Transportation
  627
- CH5.6 Document Path & Drive Transmission
  628
- CH6.1 Document Size Sensing
  629
- CH6.2 Document Illumination
  630
- CH6.3 Carriage Control
  631
- CH6.4 Image Input
  632
- CH6.5 Laser Scanning
  633
- CH7.1 Tray 1 Paper Size Sensing
  635
- CH7.2 Tray 2 Paper Size Sensing (1TM)
  636
- CH7.3 Tray 3 Paper Size Sensing (2TM)
  637
- CH7.4 Tray 4 Paper Size Sensing
  638
- CH7.5 Tray 1 Paper Stacking
  639
- CH7.6 Tray 2 Paper Stacking
  640
- CH7.7 Tray 3 Paper Stacking
  641
- CH7.8 Tray 4 Paper Stacking
  642
- CH7.9 MSI Paper Stacking
  643
- CH8.1 Tray 1 & MSI Paper Feeding
  645
- CH8.2 Tray 2 Paper Feeding & STM Paper Transportation
  646
- CH8.3 Tray 3/4 Paper Feeding & 2TM Paper Transportation
  647
- CH8.4 Registration
  648
- CH8.5 Paper Path & Drive Transmission
  649
- CH9.1 Charging, Exposure & Development
  651
- CH9.2 Toner Dispense & Toner Life Control
  652
- CH9.3 Image Transfer & Stripping
  653
- CH10.1 Fusing Heat (1/2)
  655
- CH10.2 Fusing Heat (2/2)
  656
- CH10.3 Fusing
  657
- CH10.4 Paper Exit & Duplex Transportation
  658
- CH34.1 Fax
  659
- Sensor Location (DADF)
  661
- Sensor Location (IIT)
  662
- Sensor Location (L/H & Fusing)
  663
- Sensor Location (IOT Front)
  664
- Sensor Location (IOT Rear)
  665

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Xerox WorkCentre 5024 User Manual

Xerox WorkCentre 5024 User Manual (360 pages)

Brand: Xerox | Category: All in One Printer | Size: 19 MB

Table of Contents

Table of Contents

3
- Multifunction Printer
  1
- Xerox Workcentre
  1
- Before Using the Machine
  
  13
  - Preface
    13
  - Types of Manuals
    14
  - Using this Guide
    15
    
    Conventions
    15
    
    Organization of this Guide
    15
  - Safety Notes
    17
    
    Electrical Safety
    17
    
    Machine Installation
    19
    
    Operational Safety
    21
    
    Consumables
    22
    
    Location of Warning and Caution Labels
    23
  - Regulations
    24
    
    Product Safety Certification (UL, CB)
    24
    
    Radio Frequency Emissions (Class A)
    24
  - Environment
    24
  - About Licenses
    24
    
    JPEG Code
    24
    
    Freebsd
    25
    
    Libcurl
    25
    
    ICC Profile (Little Cms)
    26
    
    WIDE DHCP Client
    26
    
    Md5
    27
  - Legal Notice
    28
- Environment Settings
  
  29
Table of Contents

48
- Description
  49
  - Energy Saver Settings
    49
- Properties Tab
  49
- Physical Connections
  50
  - Ethernet
    50
- Port Settings
  50
- Protocols
  50
  - Tcp/Ip
    50
  - SNMP Configuration
    52
  - Microsoft Networking
    54
  - Lpd
    55
  - Port9100
    55
  - SMTP Server
    56
  - Defaults
    57
  - Http
    57
  - Job Templates
    58
- IP Filtering
  59
- System Administrator Settings
  60
  - Address Book Tab
    61
  - Support Tab
    61
- Support
  61
- View All Names
  61
- Common Tasks
  63
- Product Overview
  
  67
  - Machine Components
    67
    
    Front, Left Side
    68
    
    Right Side, Rear
    70
    
    Inside
    71
    
    Duplex Automatic Document Feeder (Optional)
    72
  - Power Source
    73
    
    Switching the Power off
    73
    
    Switching the Power on
    73
  - Energy Saver Modes
    75
    
    Entering the Energy Saver Modes
    75
    
    Exiting Energy Saver Modes
    76
  - Control Panel
    77
    
    Using Quick-Buttons
    80
    
    About Icons on the Display
    82
  - About the Default Display Screen
    84
    
    Setting the Default Display
    84
  - Account Modes
    86
    
    Types of Account Modes
    86
    
    Logging in to the Machine in Multiple Account Mode
    88
  - Entering Text
    90
  - Setting the Options Configuration
    92
- Loading Paper
  
  95
  - Paper Types
    95
    
    Supported Paper Types
    96
    
    Supported Paper Weights and Sheet Counts
    96
    
    Unusable Paper
    97
    
    Storing and Handling Paper
    98
  - Loading Paper
    99
    
    Loading Paper in Trays 1 to 4 (Optional)
    100
    
    Loading Paper in Tray 5 (Bypass)
    101
  - Changing Paper Size
    103
    
    Changing the Paper Size for Trays 1 to 4
    103
  - Changing the Paper Settings
    105
- Copy
  
  107
  - Copying Procedure
    107
    
    Placing the Document
    107
    
    Advanced Settings
    111
    
    Entering the Number of Copies
    111
    
    Starting the Copy Job
    112
    
    About Auto Rotation
    114
  - Operations Performed While Copying
    115
    
    Checking Job Status
    115
    
    Stopping a Copy Job
    115
  - ID Card Copy
    116
  - Advanced Copy Settings
    119
    
    Lighten/Darken
    120
    
    Original Type
    121
    
    Sided
    122
    
    Collate
    123
    
    Paper Supply
    123
    
    Reduce/Enlarge
    125
    
    Original Size
    126
    
    Pages Per Side
    126
    
    Original - Binding Position
    128
    
    Output - Binding Position
    128
    
    Edge Erase
    129
  - Managing the Copy Paper with Accounting
    130
    
    Checking the Total Number of Impressions Copied
    130
    
    Operations When Using the Copy Feature
    130
- Fax
  
  131
  - Overview of Fax Operations
    131
    
    Placing a Document
    131
    
    Specifying the Recipient
    135
    
    Making Advanced Settings
    137
    
    Starting the Fax Job
    138
  - Operations During Faxing (Sending)
    140
    
    Canceling the Fax Being Sent
    140
    
    Checking Job Status
    140
  - Operations During Faxing (Receiving)
    141
    
    Canceling the Fax Being Received
    141
  - Using the Control Panel Buttons to Specify the Fax Recipient
    142
    
    Using the Numeric Keypad
    142
    
    Using the One Touch Panels
    142
    
    Using the Address Book Button
    144
    
    Using the Speed Dial Button
    146
  - Advanced Fax Settings
    147
    
    Original Type
    148
    
    Resolution
    148
    
    Lighten/Darken
    149
    
    Original Size
    150
    
    Polling
    151
    
    Send Priority
    151
    
    Sided
    152
    
    Ecm
    153
    
    Edge Erase
    153
    
    Off Hook
    154
    
    Delayed Fax
    155
  - Sending/Receiving Faxes Manually
    156
  - Receipt of Faxes
    158
  - Sending a Fax Directly from Your Computer
    159
    
    Sending a Direct Fax
    159
- Scan
  
  161
  - Scanning Procedure
    161
    
    Placing the Document
    161
    
    Using the Scan Feature
    165
  - Using an Application to Load Scan Data from the Machine Via USB
    166
  - Sending Scan Data to PC as E-Mail Attachment - E-Mail
    167
  - Sending Scan Data to PC over Network - PC (Network)
    170
  - Operations During Scanning
    173
    
    Canceling the Current Scan Job
    173
    
    Checking Job Status
    173
  - Advanced Scanner Settings
    175
    
    Lighten/Darken
    176
    
    Original Type
    177
    
    Sided
    178
    
    Resolution
    179
    
    Color Mode
    180
    
    File Format
    180
    
    Original Size
    181
- Print
  
  183
  - Major Print Driver Functions
    183
  - Printing
    184
  - Operations During Printing
    185
    
    Stopping the Print Job
    185
- Tools
  
  187
  - System Settings Procedure
    187
    
    Entering System Administration Mode
    187
    
    Changing the Settings
    188
    
    Exiting System Administration Mode
    189
  - List of Tools Menu Items Displayed in System Administration Mode
    190
  - Default Settings
    194
    
    Copy
    194
    
    ID Card Copy
    196
    
    Scan
    196
    
    Fax
    198
  - Device Information
    201
  - Tray Settings
    202
  - Custom Paper Size Settings
    204
  - Control Panel Language
    205
  - Default Display
    206
  - Phone Book
    207
    
    Speed Dial
    207
    
    Group
    210
    
    Deleting a Group
    212
  - Wired Network
    213
    
    Ethernet
    213
    
    Tcp/Ip
    213
    
    IP Filter
    215
  - Copy Settings
    216
    
    Back. Suppression Level
    216
    
    Background Suppression
    216
    
    Reduce/Enlarge Preset
    216
    
    Sharpness
    216
    
    Auto Collate
    217
  - Scan Settings
    218
    
    Back. Suppression Level
    218
    
    Background Suppression
    218
    
    Image Compression
    218
    
    Sharpness
    218
    
    Edge Erase
    219
    
    Maximum Attachment Size
    219
    
    Recipient Confirmation
    219
  - Fax Settings
    220
    
    Fax Answer
    220
    
    Mode
    220
    
    Tel/Fax Answer
    220
    
    Call Interval
    221
    
    Dial Type
    221
    
    Line Type
    221
    
    Line Volume
    221
    
    Redial Attempts
    221
    
    Company Name
    222
    
    Fax Number
    222
    
    Forward
    222
    
    Junk Filter
    222
    
    Redial Interval
    222
    
    Send Header
    222
    
    Auto Reduce on Receipt
    223
    
    Border Limit
    223
    
    Receive Size
    223
    
    Immediate Fax Switch
    224
    
    Off Hook Level
    224
    
    Print Size (Received Letter)
    224
    
    Region
    224
    
    Activity Report
    225
    
    Broadcast Report
    226
    
    Transmission Report
    226
    
    Protocol Report
    227
  - System Settings
    228
    
    Auto Print
    228
    
    Auto Reset
    228
    
    Power Saver Timer
    228
    
    Clock
    229
    
    Idle Timeout
    229
    
    Job Cancel
    229
    
    Date Format
    231
    
    Time Format
    231
    
    Audio Tones
    232
    
    Auto Clear
    233
    
    Job Complete
    233
    
    Out of Paper
    233
    
    Auto Paper Selection
    234
    
    Job History Verbose
    234
    
    User Control
    234
    
    Paper Size Settings
    235
    
    Show Drum Alert
    235
    
    Show Drum Warning
    235
    
    Show Toner Alert
    235
    
    Maintenance
    236
  - Security Settings
    237
    
    System Administrator Passcode
    237
  - User Management
    238
    
    Confirm/Edit
    238
    
    Reset Copied Impressions
    240
- Machine Status
  
  243
  - Checking Consumables
    243
  - Selecting Language
    245
  - Checking the Machine's IP Address
    247
  - Checking the Meter
    248
  - Printing Reports/Lists
    249
  - Notification Display
    252
  - ID Card Guidance Display
    253
  - Quick-Button Selection Timer
    254
- Job Status
  
  255
  - Checking Current/Pending Jobs
    255
    
    Checking Reserved Fax Jobs
    255
  - Canceling the Current Job
    257
  - Canceling a Pending Fax Job
    258
- Maintenance
  
  259
  - Replacing Consumables
    259
    
    Replacing the Toner Cartridge
    261
    
    Replacing the Drum Cartridge
    265
    
    To Initialize the Counter
    268
  - Cleaning the Machine
    270
    
    Cleaning the Document Cover and the Document Glass
    270
    
    Cleaning the Exterior
    270
    
    Cleaning the Document Presser and the Narrow Glass Strip
    271
    
    Cleaning the Document Feeder Rollers
    273
- Problem Solving
  
  275
  - Troubleshooting
    275
  - Machine Problems
    276
  - Image Quality Problems
    280
  - Copying Problems
    286
    
    Unable to Copy
    286
    
    Copy Output Problems
    287
  - Printer Problems
    289
    
    Unable to Print
    289
    
    Print Output Problems
    290
  - Fax Problems
    291
    
    Problems When Sending Faxes
    291
    
    Problems When Receiving Faxes
    292
  - Scan Problems
    294
    
    Unable to Load Scan Data to a PC
    294
    
    Unable to Scan
    294
    
    Unable to Send Scan Data in E-Mail
    295
    
    Unable to Forward a Scan Document on the Network (SMB)
    296
    
    Scan Image Quality Problems
    297
  - Network Related Problems
    299
    
    Problems Using TCP/IP (Lpd/Port9100)
    299
    
    Internet/Intranet Connection Problems
    301
    
    Problems with E-Mail Functions
    301
    
    Unable to Connect to the Internet or an Intranet
    302
    
    Ipv4 or Ipv6 Connection Problems
    303
    
    Unable to Connect to an Ipv4 Address
    304
    
    Unable to Connect to an Ipv6 Address
    304
    
    Unable to Print in an Ipv6 Environment
    304
    
    Other Ipv6 Problems
    305
  - Error Codes
    306
  - Paper Jams
    320
    
    Paper Jam in Left Cover a
    323
    
    Paper Jam in One Tray Module Cover B
    325
    
    Paper Jam in Two Tray Module Cover C
    326
    
    Paper Jams in Tray 1 to 4
    327
    
    Paper Jams in the Tray 5 (Bypass)
    328
  - Document Jams
    329
- Appendix
  
  333
  - Specifications
    333
    
    Basic Functions/Copy Functions
    334
    
    Print Functions
    337
    
    Scan Functions (Local)*1
    337
    
    Scan Functions (Network)*1 (Optional)
    339
    
    Duplex Automatic Document Feeder (Optional)
    340
    
    Fax Functions (Optional)
    340
    
    Duplex Output Unit (Optional)
    341
    
    One Tray Module (Optional)
    341
    
    Two Tray Module (Optional)
    341
  - Printable Area
    342
  - Optional Components
    343
  - Notes and Restrictions
    344
    
    Notes and Restrictions on the Use of the Machine
    344
    
    Notes and Restrictions on the Use of the Copy Feature
    345
    
    Notes and Restrictions on the Use of the Print Feature
    345
    
    Notes and Restrictions on the Use of the Scan Feature
    346
    
    Notes and Restrictions on the Use of the Fax Feature
    347
    
    Notes and Restrictions for Using SMB
    348
    
    Notes and Restrictions When Connecting to Internet or Intranet
    348
    
    Notes and Restrictions When Operating from Computers
    348
    
    Notes and Restrictions for Using TCP/IP (Lpd/Port9100)
    349
    
    Notes and Restrictions for Ipv6 Connection
    350
  - Fax Activity Report
    351
    
    Sent
    352
    
    Received
    353
- Index
  
  358

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