Mitsubishi Electric MELFA RV-20FR Series Manuals

Manuals and User Guides for Mitsubishi Electric MELFA RV-20FR Series. We have 2 Mitsubishi Electric MELFA RV-20FR Series manuals available for free PDF download: Instruction Manual

Mitsubishi Electric MELFA RV-20FR Series Instruction Manual (200 pages)

Industrial Robot

Brand: Mitsubishi Electric | Category: Robotics | Size: 15.11 MB

Table of Contents
10
Before Starting Use
13
Using the Instruction Manuals
13
The Details of each Instruction Manuals
13
Symbols Used in Instruction Manual
14
Safety Precautions
15
Precautions Given in the Separate Safety Manual
16
Unpacking to Installation
18
Confirming the Product
18
Installation
21
Unpacking
21
Rv-2Fr/2Frb
21
Rv-2Frl/2Frlb
23
RV-4FR/7FR/13FR Series
24
Transportation Procedures (Transportation by People)
25
Transportation Procedures (Transporting with a Crane)
27
Installation Procedures
29
Grounding Procedures
31
Grounding Methods
31
Connecting with the Controller
32
Connection of Robot Arm and Machine Cable
32
Connection of Controller and Machine Cable
34
About Oil Mist Specification
35
Piping for Pressurization Inside Robot Arm
35
About Clean Specification
35
Piping for Suction Inside Robot Arm
35
Confirming the Operation
36
Installing the Teaching Pendant (T/B)
37
Turning on the Control Power
37
Preparing the T/B
38
JOINT Jog Operation
42
XYZ Jog Operation
44
TOOL Jog Operation
46
3-Axis XYZ Jog Operation
48
CYLNDER Jog Operation
50
Work Jog Operation
52
Setting the Hand Parameters
59
Installing the Option Devices
60
Installing the Operating Range Change (RV-2FR Series)
60
Installing the J1 Axis Operating Range Change
60
Configuration
60
Changeable Angle
60
Installation Procedure
61
Setting the Parameter
61
Check the Operating Range
62
Installing the J2 Axis Operating Range Change
62
Configuration
62
Changeable Angle
62
Installation Procedure
63
Setting the Parameter
63
Check the Operating Range
64
Installing the J3 Axis Operating Range Change
64
Configuration
64
Changeable Angle
64
Installation Procedure
65
Setting the Parameter
65
Check the Operating Range
66
Installing the J1 Axis Operating Range Change (RV-4FR/7FR/13FR Series)
67
RV-4FR/7FR Series
67
Configuration
67
Changeable Angle
68
Installation Procedure
70
Setting the Parameter
71
Check the Operating Range
71
RV-13FR Series
72
Configuration
72
Changeable
72
Installation Procedure
74
Setting the Parameter
76
Check the Operating Range
76
Installing the Solenoid Valve Set
77
RV-2FR Series
77
RV-4FR/7FR Series, RV-7FRLL
79
Rv-13Fr/13Frl, Rv-20Fr
89
Installing the Hand Input Cable
93
RV-4FR/7FR/13FR Series
93
Installing the Hand Output Cable
95
RV-4FR/7FR/13FR Series
95
Installing the Forearm External Wiring Set/Base External Wiring Set
98
Installing the Forearm External Wiring Set
99
Installing the Base External Wiring Set
101
Basic Operations
103
Maintenance and Inspection
104
Type of Inspection and Maintenance Works
104
Inspection Items
105
Daily Inspection Items
105
Periodic Inspection
106
Inspection Item
106
Schedule
107
Maintenance and Inspection Procedures
108
Robot Arm Structure
108
RV-2FR Series
108
Installing/Removing the Cover
112
RV-2FR Series
112
Inspection Replacement of Timing Belt
117
Timing Belt Replacement Period
118
Timing Belt Tension Measurement
119
RV-2FR Series: Inspection and Replacement of J1-Axis Timing Belt
120
RV-2FR Series: Inspection and Replacement of J2-Axis Timing Belt
122
RV-2FR Series: Inspection and Replacement of J3-Axis Timing Belt
124
RV-2FR Series: Inspection and Replacement of J4-Axis Timing Belt
126
RV-2FR Series: Inspection and Replacement of J5 Axis Timing Belt and Brake Timing Belt
128
RV-2FR Series: Inspection and Replacement of J6-Axis Timing Belt and Brake Timing Belt
132
RV-4FR/7FR Series: Inspection and Replacement of J1-Axis Timing Belt
136
RV-4FR/7FR Series: Inspection and Replacement of J3-Axis Timing Belt
138
RV-4FR/7FR Series (6-Axes Type): Inspection and Replacement of J4-Axis Timing Belt
141
RV-13FR Series: Inspection and Replacement of J4-Axis Timing Belt
142
RV-4FR/7FR/13FR Series: Inspection and Replacement of J5 Axis Timing Belt
143
RV-4FR/7FR/13FR Series: Inspection and Replacement of J6-Axis Timing Belt
145
Timing Belt Tension
147
Amount of Movement of each Axis During the Timing Belt Tension Measurement
148
Lubrication
149
RV-2FR Series
149
RV-4FR/7FR/13FR Series
151
Replacing the Backup Battery
155
Replacing the Battery of the Robot Arm
156
About Overhaul
158
Maintenance Parts
159
Resetting the Origin
162
Setting the Origin with the Origin Data Input Method
163
Confirming the Origin Data
163
Selecting the Origin Setting Method
164
Inputting the Origin Data
165
Installing the Cover
166
Jig Method
167
J1 Axis Origin Setting (Jig)
168
J2 Axis Origin Setting (Jig)
171
J3 Axis Origin Setting (Jig)
175
J4 Axis Origin Setting (6-Axis Type Robot Only)
179
Origin Setting of J5 Axis and J6 Axis (Jig)
182
ABS Origin Method
187
RV-2FR Series
187
RV-4FR Series
188
RV-7FR Series
189
RV-13FR Series
190
Origin Setting Procedure
191
User Origin Method
192
Recording the Origin Data
194
Confirming the Origin Data Label
194
Confirming the Origin Data
194
Installing the Cover
194
How to Release the Brake in an Emergency
195
6Appendix
197
Appendix 1 ： Configuration Flag
197

Mitsubishi Electric MELFA RV-20FR Series Instruction Manual (144 pages)

Industrial Robot

Brand: Mitsubishi Electric | Category: Industrial Electrical | Size: 4.26 MB

Table of Contents
8
Introduction
11
Terms
12
Functions and Configuration
15
Overview
15
Supported Products
15
System Configuration
16
Specifications
19
Risk Assessment
20
Residual Risk (Common)
20
Residual Risk (Specific to each Function)
21
Set-Up
22
Connections and Communication Destination Settings
23
System Configurations and Connections
23
Robot-Side System Configuration
24
Safety Programmable Controller-Side System Configuration
24
Network Communication Settings
25
Safety Communication Settings (Safety Programmable Controller Side)
25
Creating a Safety Program
26
Safety Monitoring Functions
27
Overview of the Safety Monitoring Functions
27
Simulation
28
Startup and Basic Configuration
29
Connecting RT Toolbox3
29
Parameter Configuration
29
Password Setting
30
Enabling/Disabling Functions, Safety Communication Settings
32
Recovery Mode
35
Parameter CRC Output Number
36
Defining 3D Models
38
Monitor
38
Arm Model
41
Tool Model
42
Safety Logic Edit
43
Safety Input Settings
43
Safety Output Configuration
52
Checking Operation of the Safety Inputs and Outputs
53
Safety Monitoring Functions
55
Safe Torque off (STO)
55
Safe Operating Stop (SOS)
56
Safe Stop 1 (SS1)
59
Safe Stop 2 (SS2)
62
Safely-Limited Speed Function (SLS)
65
Safely-Limited Position Function (SLP)
73
Safety Diagnosis Function
82
Test Pulse Diagnosis (EMG)
82
Safety Communication Function
83
Safety Connection
83
Transmission Interval Monitoring Time
86
Safety Refresh Monitoring Time
86
Transmission Delay Time
87
Robot (System) State Variables
88
List of Robot (System) State Variables
88
Explanations of Robot (System) State Variables
88
Troubleshooting
93
Error List for the Safety Monitoring Functions
93
Errors Whose Specification Is Changed by Safety Monitoring Functions
97
Safety Response Time and Safe Stopping Distance
98
Safety Response Time
98
How to Calculate a Stopping Distance
100
Maximum Stopping Time and Maximum Operating Angle
101
Calculating Stopping Distance and Stopping Time
121
System Application Examples
124
Application Example 1
124
Function
124
System Configuration
124
Network Communication Settings
125
Safety Communication Settings (Safety Programmable Controller)
126
Safety Program (Safety Programmable Controller)
127
Basic Configuration
127
Defining 3D Models (Robot Controller)
127
Safety Logic Edit (Robot Controller)
128
Safety Monitoring Function Settings (Robot Controller)
128
Transmission Interval Monitoring Time
129
Safety Refresh Monitoring Time
129
Transmission Delay Time
130
Safety Response Time
131
Application Example 2
132
Function
132
System Configuration
133
Network Communication Settings
134
Safety Communication Settings (Safety Programmable Controller)
135
Safety Program (Safety Programmable Controller)
136
Basic Configuration
137
Defining 3D Models (Robot Controller)
137
Safety Logic Edit (Robot Controller)
137
Safety Monitoring Function Settings (Robot Controller)
138
Transmission Interval Monitoring Time
138
Safety Refresh Monitoring Time
139
Transmission Delay Time
140
Safety Response Time
141

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Mitsubishi Electric MELFA RV-20FR Series Manuals

Mitsubishi Electric MELFA RV-20FR Series Instruction Manual (200 pages)

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Mitsubishi Electric MELFA RV-20FR Series Instruction Manual (144 pages)

Table of Contents

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