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GXS 160
Edwards GXS 160 Manuals
Manuals and User Guides for Edwards GXS 160. We have
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Edwards GXS 160 manuals available for free PDF download: Instruction Manual
Edwards GXS 160 Instruction Manual (180 pages)
Dry screw vacuum pump
Brand:
Edwards
| Category:
Water Pump
| Size: 17.63 MB
Table of Contents
Table of Contents
8
Introduction
15
Scope and Definitions
15
Applications
15
Description
15
Priority of Control
15
Active Utility Control/Standby
16
Figure 1: Front Panel Controls
16
Figure 2 Front View of the Pumping System with the Side Exhaust and Skids Fitted
17
Figure 3: the Controls/Connectors on the Rear of the Pump (System with Rear Exhaust and Castors/Levelling Feet Fitted)
18
Technical Data
19
General Technical Data
19
Performance Data
21
Loading Data
21
Purge Data
22
Figure 4 Levelling Foot Loads
22
Electrical Data
24
Cooling-Water Data
29
DP Clean High Flow Purge/Solvent Flush Option
31
External Evacuation System
31
Installation
32
Locate the Dry Pumping System
33
Dry Pumping Systems with Optional Castors
34
Levelling the Pump
34
Securing the Pump
34
Lubrication
35
Connect the Dry Pumping System to the Vacuum/Exhaust System
35
Connect the Purge Gas Supply
38
Figure 5 Connecting the Pump Inlet
38
Flammable/Pyrophoric Materials
39
Gas Purges
40
Leak Test the Dry Pumping System
41
Electrical Supply
41
Figure 6 Interspool Connections on the Pump/Booster Combination Systems
41
Mains Supply Cable Connection
43
Figure 7 the Harting Han® K 4/4 Cable-Mounted Connector
46
Customer Connection Kit, Combination Low Volts GXS750
47
Figure 8 the Harting Han® 100 a Axial Screw Module Cable-Mounted Connector
47
Figure 9 Customer Connection Kit - Combination Low Volts GXS750
48
Connect an Additional RF Earth (Ground) (Optional)
49
Figure 10: Electrical Connector Locking Mechanism for the GXS160, GXS250 and GXS450
49
Figure 11 Electrical Connector Locking Mechanism for the GXS750 Systems
49
Connect to the Emergency Stop Circuit
50
Connect and Set up the Cooling Water
50
Figure 12 Remove the Plastic Plugs from the Water Fittings
51
Accessories
52
Commission the Dry Pumping System
53
Install Additional Safety Equipment
54
Purge Gas Set up
54
High Flow Purge and Solvent Flush Set up
55
Figure 13 DP Clean Assembly for the Pump Only Systems
56
Connecting the Dry Pumping System for Serial Communications
57
Serial Port Connection
57
Ethernet Connection
57
Operation
58
Start up
58
MCM Microtim Operation
59
PDT Operation
59
Front Panel Control Operation
59
Start, Warm-Up and On-Process Sequences
59
Status Indicators
60
Determining the Pump Status
61
Green Mode/Standby Mode
61
Pumping Argon
62
Manual Shut down
63
Microtim Operation
64
PDT Operation
64
Front Panel Control Operation
65
Automatic Shut down
65
Unplanned Shut down and Alarms
65
Emergency Stop
66
Restart the Pump after an Emergency Stop or Automatic Shut down
66
Dry Pump Clean
67
High Flow Purge
67
Solvent Flush
68
Pump Speed Control and PID
69
Maintenance
71
Safety and Maintenance Frequency
71
Relocate the Dry Pumping System for Maintenance
73
Draining the Cooling Water
74
General Maintenance
74
Checking the Oil Levels and Refilling
75
Inspect the Connections, Pipelines, Cables and Fittings
76
Figure 14 Location of the Oil Sight Glass and the Fill Plug on End Cover
76
Figure 15 Location of the Oil Sight Glass and the Fill Plug on Gearbox
76
Overhaul
77
Transportation, Storage and Disposal
78
Transportation
78
Storage
78
Disposal
78
Service, Spares and Accessories
80
Introduction
80
Service
80
Return the Equipment or Components for Service
80
Accessories
81
Spares
83
Installation Drawings
84
Gxs160
84
Figure 16 GXS160 Installation Drawing (Sheet 1)
84
Figure 17 GXS160 Installation Drawing (Sheet 2)
85
Figure 18 GXS160 Installation Drawing (Sheet 3)
86
Figure 19 GXS160 Installation Drawing (Sheet 4)
87
Gxs160/1750
88
Figure 20 GXS160/1750 Installation Drawing (Sheet 1)
88
Figure 21 GXS160/1750 Installation Drawing (Sheet 2)
89
Figure 22 GXS160/1750 Installation Drawing (Sheet 3)
90
Figure 23 GXS160/1750 Installation Drawing (Sheet 4)
91
Gxs250
92
Figure 24 GXS250 Installation Drawing (Sheet 1)
92
Figure 25 GXS250 Installation Drawing (Sheet 2)
93
Figure 26 GXS250 Installation Drawing (Sheet 3)
94
Figure 27 GXS250 Installation Drawing (Sheet 4)
95
Gxs250/2600
96
Figure 28 GXS250/2600 Installation Drawing (Sheet 1)
96
Figure 29 GXS250/2600 Installation Drawing (Sheet 2)
97
Figure 30 GXS250/2600 Installation Drawing (Sheet 3)
98
Figure 31 GXS250/2600 Installation Drawing (Sheet 4)
99
Gxs450
100
Figure 32 GXS450 Installation Drawing (Sheet 1)
100
Figure 33 GXS450 Installation Drawing (Sheet 2)
101
Figure 34 GXS450 Installation Drawing (Sheet 3)
102
Figure 35 GXS450 Installation Drawing (Sheet 4)
103
Gxs450/2600
104
Figure 36 GXS450/2600 Installation Drawing (Sheet 1)
104
Figure 37 GXS450/2600 Installation Drawing (Sheet 2)
105
Figure 38 GXS450/2600 Installation Drawing (Sheet 3)
106
Figure 39 GXS450/2600 Installation Drawing (Sheet 4)
107
Gxs450/4200
108
Figure 40 GXS450/4200 Installation Drawing (Sheet 1)
108
Figure 41 GXS450/4200 Installation Drawing (Sheet 2)
109
Figure 42 GXS450/4200 Installation Drawing (Sheet 3)
110
Figure 43 GXS450/4200 Installation Drawing (Sheet 4)
111
Gxs750
112
Figure 44 GXS750 Installation Drawing (Sheet 1)
112
Figure 45 GXS750 Installation Drawing (Sheet 2)
113
Figure 46 GXS750 Installation Drawing (Sheet 3)
114
Figure 47 GXS750 Installation Drawing (Sheet 4)
115
Gxs750/2600
116
Figure 48 GXS750/2600 Installation Drawing (Sheet 1)
116
Figure 49 GXS750/2600 Installation Drawing (Sheet 2)
117
Figure 50 GXS750/2600 Installation Drawing (Sheet 3)
118
Figure 51 GXS750/2600 Installation Drawing (Sheet 4)
119
Gxs750/4200
120
Figure 52 GXS750/4200 Installation Drawing (Sheet 1)
120
Figure 53 GXS750/4200 Installation Drawing (Sheet 2)
121
Figure 54 GXS750/4200 Installation Drawing (Sheet 3)
122
Figure 55 GXS750/4200 Installation Drawing (Sheet 4)
123
Pump Display Terminal
124
Leds
124
Pump Start/Stop and Control
124
Figure 56 Pump Display Terminal
124
Event/Warning/Alarm Display and Acknowledgement
125
Menus
125
Normal Menu
126
Status Menu
126
Setup Menu
127
Commands Menu
128
Gas Valves Menu
128
Set Sequences Menu
128
Warm up Options Menu
129
Booster Pump Start Options Menu
129
Microtim Options Menu
130
DP Clean Menu
130
Warn On-Process Menu
131
On-Process Ramp Menu
131
PID Menu
132
PID Parameters Menu
132
Smart Stop Menu
132
Speed Control Options Menu
133
Reset Microtim
133
Default Reset
134
Display Inverter Fault History (DP Inv Fault Hist) Menu
134
Software Version Display Menu
134
Display Serial Number
134
Fit Accessory Menu
134
IP Configuration Menu
135
Display Menu
136
Set Clock
137
How to Set up the PDT Display
137
Setting the Status Screen to Automatically Scroll
138
Change the Normal Menu Display
138
Figure 57 PDT Menu Items
138
How to Configure the Pump Warm-Up Options
139
Figure 58 Warm-Up PDT Menu Items
139
Lowering the Warm-Up Temperature
140
Disabling the Warm-Up Cycle
140
Increasing the Warm-Up Temperature
140
Stop the Pump Going On-Process When It Is Warm
140
Stop the Pump Automatically Warming up When in Green Mode
140
Standby Mode
140
Turn the Inlet Purge on During Warm-Up
140
Allow a Pump to Go On-Process with a Warning
141
Warm Soft Start
141
How to Configure the Booster Pump Behaviour
141
Setting the Booster to Manual Operation
141
Figure 59 Booster PDT Menu Configuration Items
141
Changing the Booster Time Delay
142
Setting the Booster to Start When the Inlet Isolation Valve Is Open
142
How to Configure Pump Behaviour
142
Smart Stop
142
Figure 60 Smart Stop Flow Chart
143
How to Configure Ramped Speed Increase
144
Figure 61 Smart Stop PDT Menu Configuration Items
144
How to Set up the DP Clean
145
Figure 62 On-Process Ramp PDT Menu Configuration Items
145
Figure 63 Dry Pump Clean Flow Chart
146
Changing the Dry Pump Speed During the Clean Operation
147
Changing the Clean Cycle Time
147
Figure 64 Dry Pump Clean PDT Menu Configuration Items
147
Automatically Initiating a Clean Cycle When the Pump Goes Off-Process
148
Turn the Inlet Purge on During the Clean Cycle
148
Have Inlet Purge Cycle after Clean Cycle
148
Allow on Process
148
Auto on Shut down
148
How to Control the Pump Speed
148
Figure 65 Speed Control Menu Items
149
Normal Speed
150
External Voltage
150
SIM Protocol
150
Figure 66 Pin Numbers on the Auxiliary Gauge Interface
150
Second Speed Control
151
Profibus Interface
151
How to Use the PID Pressure Control
152
Figure 67 the Simplified System Diagram
152
Fit and Configure the Pressure Sensor
153
Using a Different Gauge
153
Figure 68 PID PDT Menu Items
153
Set the Pump into Green Mode
154
Enable the PID
154
Set the PID Target Pressure Set Point
154
Test the PID Control
155
Auto Tune the PID
155
Manually Tuning the PID
155
Turning PID on and off When On-Process
155
How to Set up the Ethernet Port
155
Figure 69 Ethernet Menu Items
156
Using SIM Protocol through Ethernet
157
Figure 70 Setup Menu Items
157
Figure 71 Ping to a Pump Screenshot
157
Figure 72 Connect to Screenshot
158
Figure 73 ASCII Setup Screenshot
158
How to Use SIM Protocol with a Serial Port
159
How to Set up the MCM Microtim Using the PDT
160
Figure 74 ASCII Settings Screenshot
160
Configuring the Channel 2 Input
161
Figure 75 Microtim Options Menu
161
Configuring the Channel 4 Output
162
How to Run the Booster Independently from the Dry Pump
162
Run the Booster Manually Using the PDT
162
Figure 76 Booster Commands Menu
162
Run the Booster Using SIM and Profibus
163
Run the Booster Using the MCM Microtim
163
Fault Finding
164
PDT Events
164
LED Event Indicators
164
PDT Event Messages
164
Warnings
166
LED Warning Indicators
166
PDT Warnings
167
Alarms
170
LED Alarm Indicators
170
PDT Alarms
171
Inverter Warnings and Alarms
174
Other Problems
177
Pump Controller Communications
177
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Edwards GXS 160 Instruction Manual (164 pages)
GXS series Dry Pumping Systems
Brand:
Edwards
| Category:
Water Pump
| Size: 7.3 MB
Table of Contents
Declaration of Conformity
3
Table of Contents
5
1 Introduction
13
Scope and Definitions
13
Applications
14
Description
14
Priority of Control
15
Active Utility Control / Standby
15
The Front Panel Controls
16
2 Technical Data
19
General Technical Data
19
Performance Data
20
Loading Data
20
Levelling Foot Loads
21
Purge Data
22
Electrical Data
23
General Electrical Data
24
Electrical Connections
25
Cooling-Water Data
26
Water Consumption Data (GXS160/250/1750/2600)
27
Water Consumption Data (GXS750 Only)
28
Water Consumption Data (GXS750/2600/4200)
28
DP Clean High Flow Purge / Solvent Flush Option
29
External Evacuation System
29
High Flow Purge / Solvent Flush Data
29
3 Installation
31
Locate the Dry Pumping System
32
Dry Pumping Systems with Optional Castors
32
Levelling the Pump
33
Securing the Pump
33
Lubrication
33
Connect the Dry Pumping System to the Vacuum / Exhaust System
33
Connecting the Pump Inlet
35
Connect the Purge Gas Supply
36
Flammable / Pyrophoric Materials
36
Gas Purges
37
Leak Test the Dry Pumping System
37
Electrical Supply
39
Mains Supply Cable Connection
40
The Harting Han® K 4/4 Cable-Mounted Connector
42
Customer Connection Kit, Combination Low Volts GXS750
43
Customer Connection Kit - Combination Low Volts GXS750
44
Connect an Additional RF Earth (Ground) (Optional)
45
Connect to Your Emergency Stop Circuit
46
Connect and Set up Cooling Water
46
Remove the Plastic Plugs from the Water Fittings
47
Accessories
48
Commission the Dry Pumping System
48
Install Additional Safety Equipment
49
Purge Gas Set up
49
High Flow Purge and Solvent Flush Set up
50
DP Clean Assembly for Pump Only Systems
51
Connecting the GXS Dry Pumping System for Serial Communications
52
Serial Port Connection
52
Ethernet Connection
52
4 Operation
53
Start up
53
MCM Microtim Operation
54
PDT Operation
54
Front Panel Control Operation
54
Start, Warm-Up and On-Process Sequences
54
Status Indicators
55
Start, Warm-Up and On-Process Sequences
55
Status Indicator Leds
55
Determining Pump Status
56
Green Mode/Standby Mode
56
Pump Status
56
Green Mode/Standby Sequence
56
Manual Shut down
57
Stop Sequences
57
Microtim Operation
58
PDT Operation
58
Front Panel Control Operation
58
Automatic Shut down
58
Alarm Actions
58
Unplanned Shut down and Alarms
59
Emergency Stop
59
Pump Protection Sensors
59
Restart the Pump after an Emergency Stop or Automatic Shut down
60
Dry Pump Clean
60
High Flow Purge
60
DP Clean Sequence
60
Solvent Flush
61
Pump Speed Control and PID
62
5 Maintenance
63
Safety and Maintenance Frequency
63
Relocate the Dry Pumping System for Maintenance
64
Draining the Cooling Water
65
General Maintenance
66
Checking the Oil Levels and Refilling
66
Location of Oil Sight Glass and Fill Plug on End Cover
67
Inspect the Connections, Pipelines, Cables and Fittings
68
Overhaul
68
6 Transportation, Storage and Disposal
69
Transportation
69
Storage
69
Disposal
69
7 Service, Spares and Accessories
71
Introduction
71
Service
71
Ordering Accessories
72
Spares
72
Accessories
72
Appendix A1 Installation Drawings
73
A1.1 Gxs160
73
A2 GXS160 Installation Drawing (Sheet 2)
74
A3 GXS160 Installation Drawing (Sheet 3)
75
A4 GXS160 Installation Drawing (Sheet 4)
76
A1.2 Gxs160/1750
77
A6 GXS160/1750 Installation Drawing (Sheet 2)
78
A7 GXS160/1750 Installation Drawing (Sheet 3)
79
A8 GXS160/1750 Installation Drawing (Sheet 4)
80
A1.3 Gxs250
81
A10 GXS250 Installation Drawing (Sheet 2)
82
A11 GXS250 Installation Drawing (Sheet 3)
83
A12 GXS250 Installation Drawing (Sheet 4)
84
A1.4 Gxs250/2600
85
A14 GXS250/2600 Installation Drawing (Sheet 2)
86
A15 GXS250/2600 Installation Drawing (Sheet 3)
87
A16 GXS250/2600 Installation Drawing (Sheet 4)
88
A1.5 Gxs450
89
A18 GXS450 Installation Drawing (Sheet 2)
90
A19 GXS450 Installation Drawing (Sheet 3)
91
A20 GXS450 Installation Drawing (Sheet 4)
92
A1.6 Gxs450/2600
93
A22 GXS450/2600 Installation Drawing (Sheet 2)
94
A23 GXS450/2600 Installation Drawing (Sheet 3)
95
A24 GXS450/2600 Installation Drawing (Sheet 4)
96
A1.7 Gxs450/4200
97
A26 GXS450/4200 Installation Drawing (Sheet 2)
98
A27 GXS450/4200 Installation Drawing (Sheet 3)
99
A28 GXS450/4200 Installation Drawing (Sheet 4)
100
A1.8 Gxs750
101
A30 GXS750 Installation Drawing (Sheet 2)
102
A31 GXS750 Installation Drawing (Sheet 3)
103
A32 GXS750 Installation Drawing (Sheet 4)
104
A1.9 Gxs750/2600
105
A34 GXS750/2600 Installation Drawing (Sheet 2)
106
A35 GXS750/2600 Installation Drawing (Sheet 3)
107
A36 GXS750/2600 Installation Drawing (Sheet 4)
108
A1.10 Gxs750/4200
109
A38 GXS750/4200 Installation Drawing (Sheet 2)
110
A39 GXS750/4200 Installation Drawing (Sheet 3)
111
A40 GXS750/4200 Installation Drawing (Sheet 4)
112
Appendix A2 Pump Display Terminal
113
A2.1 Leds
113
A2.2 Pump Start / Stop and Control
114
A2.3 Event / Warning / Alarm Display and Acknowledgement
114
A1 PDT Displays
114
A2 PDT Displays
114
A2.4 Menus
115
Normal Menu
115
Status Menu
115
Typical Display
115
A2.4.3 Setup Menu
116
A5 PDT Setup Menu Structure
116
A2.4.4 Commands Menu
117
A2.4.5 Set Sequences Menu
117
Commands Menu
117
Gas Valves Menu
117
Set Sequences Menu
117
Warm up Options Menu
118
A11 Microtim Options Menu
119
Booster Pump Start Options Menu
119
A12 DP Clean Options Menu
120
A13 On-Process Ramp Options Menu
120
DP Clean Options Menu
120
A14 PID Options Menu
121
PID Options Menu
121
PID Parameters Options Menu
121
A17 Speed Control Options Menu
122
Smart Stop Options Menu
122
A16 Smart Stop Options Menu
122
A2.4.6 Display Inverter Fault History (DP Inv Fault Hist) Menu
123
Fault History Menu
123
Software Display Menu
123
A2.4.9 Fit Accessory Menu
124
A20 Accessory Menu
124
A2.4.10 IP Configuration Menu
125
A21 Configuration Menu
125
A22 Display Menu
125
A2.4.12 Set Clock
126
Selection Menu
126
Units
126
A2.5 How to Set up the PDT Display
127
A2.6 How to Configure the Pump Warm-Up Options
128
A2.6.3 Increasing the Warm-Up Temperature
129
A2.7.1 Setting the Booster to Manual Operation
130
A2.8 How to Configure Pump Behaviour
131
A2.8.2 How to Configure Ramped Speed Increase
132
A47 On-Process Ramp PDT Menu Configuration Items
133
A48 Dry Pump Clean Flow Chart
134
A2.9.1 Changing the Dry Pump Speed During the Clean Operation
135
A2.9.2 Changing the Clean Cycle Time
136
Speed Control Sources
136
A2.10.1 Normal Speed
137
A2.10.2 External Voltage
138
A2.11 How to Use PID Pressure Control
139
A2.11.1 Fit and Configure the Pressure Sensor
140
A2.11.2 Using a Different Gauge
141
A2.11.5 Set the PID Target Pressure Set Point
142
A2.12 How to Set up the Ethernet Port
143
A54 Ethernet Menu Items
144
A2.12.1 Using SIM Protocol through Ethernet
145
SIM Protocol
145
A57 Connect to Screenshot
146
A2.12.2 Web Server
147
A60 Gauges Screenshot
148
A61 Parameters Screenshot
149
A2.13 How to Use SIM Protocol with a Serial Port
150
COM Port Settings
150
A2.14 How to Set up the MCM Microtim Using the PDT
151
A2.14.1 Configuring the Channel 2 Input
152
A2.14.2 Configuring the Channel 4 Output
153
A28 Events
155
A3.1 PDT Events
155
A3.2 Warnings
156
Warnings
156
A3.3 Alarms
158
Alarms
158
A3.3.2 PDT Alarms
159
A3.4 Inverter Warnings and Alarms
160
A31 Hexadecimal to Digital Conversion
161
A32 Inverter Alarm Codes
161
A33 Inverter Warning Codes
163
A3.5 Other Problems
164
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