Edwards GXS 160 Instruction Manual

Gxs series dry pumping systems

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M588-00-880

Issue E

Instruction Manual

GXS Dry Pumping Systems

Original Instructions

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Page 1 M588-00-880 Issue E Instruction Manual GXS Dry Pumping Systems Original Instructions...
Page 2 GXS Industrial Pump Numbering Installation Applications 0 = Side Exhaust and Skids G Industrial 5 = Rear Exhaust and Castors Pump purges Pump Mechanism 0 = Light duty (SSP + HVP) S Screw 1 = Light duty (SSP + HVP + EES) 3 = Medium duty (SSP + Inlet + GB + Exh PM + HVP) Pumps / Boosters 4 = Medium duty + High Flow Purge / Solvent Flush...
Page 3: Declaration Of Conformity
West Sussex, RH10 9LW, UK declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s) Low Volt Systems High Volt Systems (200-230V) (380-460V) GXS 160 GS2120yz0000 GS2150yz0000 GXS 160/1750 GS5120yz0000 GS5150yz0000 GXS 250...
Page 4 P200-05-100 Issue B Product Information for China The Chinese regulatory requirement on the Control of Pollution Caused by Electronic Information Products No. 39 (also known as ‘China RoHS’) mandates that manufacturers of certain categories of electronic products sold in China after 1st March 2007 – •...
Page 5: Table Of Contents
Front panel control operation ..................42 4.1.4 Start, warm-up and on-process sequences ................. 42 Status indicators ......................43 4.2.1 Determining pump status ....................44 © Edwards Limited 2015. All rights reserved. Page i Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 6 Commands menu ...................... 105 A2.4.5 Set sequences menu ....................105 A2.4.6 Display Inverter Fault History (DP Inv Fault Hist) menu ............111 Page ii © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 7 Run the booster using SIM and Profibus ................141 A2.15.3 Run the booster using the MCM MicroTIM ................. 141 Appendix A3 Troubleshooting ................. 143 © Edwards Limited 2015. All rights reserved. Page iii Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 8 GXS450/2600 installation drawing (Sheet 1) ............... 81 GXS450/2600 installation drawing (Sheet 2) ............... 82 GXS450/2600 installation drawing (Sheet 3) ............... 83 Page iv © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 9 Electrical data ......................11 General electrical data ....................12 Electrical connections ....................13 Wire assembly according to VDE 0295 ................14 Water cooling system data ....................14 © Edwards Limited 2015. All rights reserved. Page v Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 10 Warnings ....................... 144 Alarms ........................147 Hexadecimal to digital conversion ................. 149 Inverter alarm codes ....................149 Inverter warning codes ....................151 Page vi © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 11 Krytox® is a registered trademark of DuPont (E.I. du Pont de Nemours and Company) Loctite® is a registered trademark of Henkel Corporation Natural Blue® is a registered trademark of Henkel Corporation © Edwards Limited 2015. All rights reserved. Page vii Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 13: Introduction
Introduction Scope and definitions This manual provides installation, operation and maintenance instructions for the Edwards GXS dry pumping systems. The dry pumping system must be used as specified in this manual otherwise the protection provided by the equipment may be impaired.
Page 14: Applications
There are various different ways to control the dry pumping system and monitor status. The user can manually press controls on the front panel and monitor LEDs on the front and rear of the dry pumping system. The Edwards Pump Display Terminal (PDT) gives further functionality for set up and status monitoring.
Page 15: Priority Of Control
The dry pumping system can be put into Green Mode / standby mode using the front control panel, the PDT or through the MCM MicroTIM. Refer to Section 4.3 for more information. © Edwards Limited 2015. All rights reserved. Page 3 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 16: The Front Panel Controls
2. Floor mounting plate (4 off) 3. Exhaust gas outlet connection 4. Lifting eyebolt (4 off) 5. Pumped gas inlet connection 6. RF Earth (ground) cable Page 4 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 17 11. DP clean solvent flush fluid connection (if 24. Electrical supply connector fitted) 25. Electrical connector locking mechanism 12. High flow purge air filter (if fitted) © Edwards Limited 2015. All rights reserved. Page 5 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 19: Technical Data
80% for temperatures up to 31 °C decreasing linearly to 50% relative humidity at 40 °C Maximum operating altitude 2000 Pollution degree 2 (IEC 61010) © Edwards Limited 2015. All rights reserved. Page 7 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 20: Performance Data
Table 4 - Loading data Load at levelling foot position (kg) Pump GXS 160 GXS 160/1750 GXS 250 GXS 250/2600 GXS450 Page 8 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 21: Levelling Foot Loads
Table 4 - Loading data (continued) Load at levelling foot position (kg) GXS450/2600 GXS450/4200 GXS750 GXS750/2600 GXS750/4200 Figure 4 - Levelling foot loads © Edwards Limited 2015. All rights reserved. Page 9 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 22: Purge Data
GXS dry pumping systems in a standard configuration must run with a seal purge. If the application requires removal of seal purge, consult an Edwards application specialist. Page 10 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 23: Electrical Data
AWG size is 8 AWG. ® † The minimum geometric wire gauge for Han 100A module is 10mm and minimum AWG size is 6 AWG. © Edwards Limited 2015. All rights reserved. Page 11 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 24: General Electrical Data
Under transient conditions such as power on or pump acceleration. ii) With abnormal supply configurations such as a missing or earthed phase or unbalanced supply voltages. Contact Edwards for more information about configuration requirements for earth leakage reduction. Page 12 ©...
Page 25: Electrical Connections
Comms 24 V supply 24 V d.c. 0.75 A Pin 5 - supply, Pin 6 - 0 V supply common Chassis © Edwards Limited 2015. All rights reserved. Page 13 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 26: Cooling-Water Data
Cooling-water data Table 11 - Water cooling system data Description Rating Units Maximum supply pressure barg psig Maximum allowable system differential pressure Page 14 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 27: Water Consumption Data (Gxs160/250/1750/2600)
/ return at the point of connection to the pump to achieve the desired flow when the solenoid valves are open. © Edwards Limited 2015. All rights reserved. Page 15 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 28: Water Consumption Data (Gxs750 Only)
1.3 bar dP 0.75 bar dP 15 SLM 15 SLM 15 SLM 0.75 bar dP 0.75 bar dP 0.75 bar dP Page 16 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 29: Dp Clean High Flow Purge / Solvent Flush Option
External Evacuation System (EES) kit. The EES kit will only provide a performance improvement on pumpdown cycles lasting less than 30s to pressures below 0.1mbar. The EES kit must only be used on clean applications. © Edwards Limited 2015. All rights reserved. Page 17 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 31: Installation
A suitably trained and supervised technician must install the dry pumping system. Users can be trained by  Edwards to conduct the tasks described in this manual, contact your local service centre or Edwards for more information. Do not remove the temporary cover or blanking plate from the dry pumping system inlet and exhaust until ...
Page 32: Locate The Dry Pumping System
It is the user's responsibility to carry out a risk assessment of their own location and take appropriate measures to ensure that the dry pumping system is manoeuvred safely and in accordance with local and national manual handling guidelines. Page 20 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 33: Levelling The Pump
Pipe the exhaust to a suitable treatment plant to prevent the discharge of dangerous gases or vapours to the surrounding atmosphere. © Edwards Limited 2015. All rights reserved. Page 21 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 34 Incorporate flexible pipelines in the vacuum pipeline to reduce the transmission of vibration and to prevent  loading of coupling joints. Edwards recommend using Edwards braided flexible pipelines. The pipelines should be rated for 110 °C. Adequately support vacuum/exhaust pipelines to prevent the transmission of stress to pipeline coupling ...
Page 35: Connecting The Pump Inlet
2, item 5) to the vacuum system. The inlet flange is not designed for use with a trapped O-ring or centering ring. Use Edwards half claw clamps when connecting an ISO style foreline flange to the dry pumping system inlet. Refer to Figure 3.
Page 36: Connect The Purge Gas Supply
3, item 18 for location of the purge gas connection. Nitrogen and clean dry air are suitable purge gases for GXS dry pumping systems. To use a different purge gas, please contact Edwards. Check visually that the rotameter is not damaged when installing the dry pumping system.
Page 37: Gas Purges
¼ inch BSP inlet port (available on dry pumping systems with light duty gas module only) 3/8 inch BSP port Interspool 3/8 inch BSP port © Edwards Limited 2015. All rights reserved. Page 25 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 38 Remove the right hand side panel and refer to Figure Note: For further information on leak testing, contact the supplier or Edwards for advice. Page 26 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 39: Electrical Supply
Do not connect voltages greater than specified in Table 9 to the control/interface connections as it may cause damage to the interface control. © Edwards Limited 2015. All rights reserved. Page 27 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 40: Mains Supply Cable Connection
8. Screw the connector insert into the hood (using the hinged frame for the Han® 100A and Han® 200A axial screw modules) and then tighten the cable gland. Page 28 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 41 Connect the other end of the electrical supply cable to the electrical supply through a suitable isolator.  If further information is required about connecting the electrical supply, contact Edwards for advice. © Edwards Limited 2015. All rights reserved. Page 29...
Page 42: The Harting Han® K 4/4 Cable-Mounted Connector
F. Insert stranded wire G. 2.5 mm hex (Allen) key Torque settings for connector pins Max torque setting Cable size (mm (Nm) Page 30 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 43: Customer Connection Kit, Combination Low Volts Gxs750
Tools and equipment: No 1 Pozidrive screwdriver  5 mm Hexagonal Allen key bit  Torque driver set to 10 Nm  © Edwards Limited 2015. All rights reserved. Page 31 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 44: Customer Connection Kit - Combination Low Volts Gxs750
5. Cable gland M50 x 1.5 6. Earth terminal 24B LV connection kit GXS 7. Clamp for 10 mm cable diameter ground terminal Page 32 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 45: Connect An Additional Rf Earth (Ground) (Optional)
Connect an additional Earth (ground) cable to the RF Earth (ground) stud (Figure 3, item 19). A suitable low-  impedance cable must be used (for example, use braided cable). © Edwards Limited 2015. All rights reserved. Page 33 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 46: Connect To Your Emergency Stop Circuit
Ensure that both sets of plastic plugs are removed before connecting the cooling water hoses, refer to Figure 12. Retain the plastic plugs for future use. Page 34 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 47: Remove The Plastic Plugs From The Water Fittings
7. Inspect the water hoses, pipelines and connections and check that there are no leaks. Turn off the water supply while completing the remainder of the installation procedures. © Edwards Limited 2015. All rights reserved. Page 35 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 48: Accessories
Figure 3, item 4) go on. If the LEDs do not go on, contact Edwards. 2. Switch on the cooling water and purge gas supplies. 3. Ensure that the exhaust extraction system is not blocked (for example, that valves in the exhaust extraction system are open).
Page 49: Install Additional Safety Equipment
There are two types of gas module used on GXS dry pumping systems, refer to Section 2.4. The gas module configuration may be adjusted to suit process demands. Contact Edwards service personnel for instruction on how to access the gas valves menu (by the PDT) and for process-specific recommendations. For dry pumping systems using he medium duty gas module, there is an adjustable needle valve fitted to the purge pipe which enables the adjustment of the level of gas ballast to suit the application.
Page 50: High Flow Purge And Solvent Flush Set Up
Figure 13, item 5 for pump-only systems. For pump and booster combination systems, the regulator is contained within the pump enclosure. Page 38 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 51: Dp Clean Assembly For Pump Only Systems
4. Pneumatic valve inlet connection 5. Pneumatic regulator 6. Optional connection to pneumatic valve sensor 7. Pneumatic valve 8. Pneumatic valve electrical connection © Edwards Limited 2015. All rights reserved. Page 39 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 52: Connecting The Gxs Dry Pumping System For Serial Communications
5. An adaptor cable, Edwards part number D373-70-754, is available as an accessory. The cable is 2 m long with a 5-way XLR plug on one end and a 9-way D connector socket on the other, allowing connection from the GXS dry pumping system to a standard COM port on a computer.
Page 53: Operation
The pump can be started using either the MCM MicroTIM, the PDT, or the front panel control or by commands sent using the serial interfaces. Refer to Section 1.4 for information about taking control of the dry pumping system. © Edwards Limited 2015. All rights reserved. Page 41 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 54: Mcm Microtim Operation
Parameters can be configured using a PDT, refer to Appendix A2. The PDT is available as an accessory, refer to Section 7.3. Page 42 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 55: Status Indicators
Ethernet packets are being received. Ethernet Link Yellow Rear panel (Figure 3, item 2) Illuminates continuously to indicate that an Ethernet protocol is active. © Edwards Limited 2015. All rights reserved. Page 43 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 56: Determining Pump Status
9 different Green Mode configurations but, by default, only one Green Mode is enabled. To enable alternative Green Mode configurations please contact your local Edwards service representative. To enable GREEN MODE/Standby mode when the pump is running and warmed up, press and hold the start button (Figure 1, item 3) for 5 seconds.
Page 57: Manual Shut Down
For these applications Edwards recommend carrying out a Smart Stop with Stop Time set to the maximum 3600 seconds. Once the pump has stopped, seal the inlet and exhaust to prevent migration of liquid/condensable back into the pump mechanism.
Page 58: Microtim Operation
Dry pump status Not applicable to systems with light duty gas module. † Not applicable to systems which do not contain a booster. Page 46 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 59: Unplanned Shut Down And Alarms
If in doubt, contact Edwards. Note: The high temperature alarms on Edwards dry pumping systems are dry pumping system protection trips and should be considered as an abnormal running condition. If a dry pumping system has tripped due to any high temperature alarm it should be investigated and the reason for the alarm established.
Page 60: Restart The Pump After An Emergency Stop Or Automatic Shut Down
If the dry pumping system has automatically shut down because of high pump power, check that the pump is free to rotate before restarting the dry pumping system: contact Edwards. If the emergency stop switch on the front panel has been used to shut down the dry pumping system, the emergency stop switch must be reset before the dry pumping system can be restarted.
Page 61: Solvent Flush
DP clean process continues with a purge cycle, drawing air or purge gas into the pump to dry out the mechanism for the rest of the clean time. © Edwards Limited 2015. All rights reserved. Page 49 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 62: Pump Speed Control And Pid
2. The exhausted liquid will never run clear. Exhausted liquid from a ‘clean’ pump has a similar viscosity to water (not thick and viscous) and is a light rust colour when seen exiting the exhaust. 3. Depending on the application, the solvent flush process may need to be repeated, contact Edwards for advice.
Page 63: Maintenance
Particular caution should be exercised when working with fluorinated materials which may have been exposed to temperatures greater than 260 °C. Refer to Edwards Safety Data Sheets for detailed information.
Page 64: Relocate The Dry Pumping System For Maintenance
Fluorinated materials in the dry pumping system include oils, greases and seals. The dry pumping system may have overheated if it was misused, if it malfunctioned or if it was in a fire. Edwards Safety Data Sheets for fluorinated materials used in the pump are available on request.
Page 65: Draining The Cooling Water
Wait for 10 seconds and then re-connect the electrical supply and repeat the entire process. Continue repeating until no further cooling water is purged from the dry pumping system. © Edwards Limited 2015. All rights reserved. Page 53 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 66: General Maintenance
Do not use cleaning materials based on strong alkalis, aggressive or chlorinated solvents. Do not use cleaning materials containing abrasives. The following maintenance can be carried out on the dry pumping system between overhauls, contact Edwards for details and training:...
Page 67: Location Of Oil Sight Glass And Fill Plug On End Cover
Figure 14 - Location of oil sight glass and fill plug on end cover 1. Oil filler plug 2. Oil sight glass © Edwards Limited 2015. All rights reserved. Page 55 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 68: Inspect The Connections, Pipelines, Cables And Fittings
Contact Edwards for details and training. If the dry pumping system is not relocated for maintenance, ensure all supplies are locked out and tagged out before starting the following procedure.
Page 69: Transportation, Storage And Disposal
Perchlorate Material - special handling may apply, refer to www.dtsc.ca.gov/hazardouswaste/perchlorate/ Edwards products are supported by a world-wide network of Edwards Service Centres. Each Service Centre offers a wide range of options including disposal. Refer to Section 7.2...
Page 71: Service, Spares And Accessories
Edwards products, spares and accessories are available from Edwards companies and distributors world-wide. These centres employ Service Engineers who have undergone comprehensive Edwards training courses. Order spare parts and accessories from the nearest Edwards company or distributor. When ordering, please state for each part required: 1.
Page 72: Ordering Accessories
1 kg (529 ml) H11312021 5 kg (2646 ml) H11312025 For information about all other spares, refer to the customer parts manual M588-40-845. Page 60 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 73: Appendix A1 Installation Drawings
Appendix A1 Installation drawings A1.1 GXS160 Figure A1 - GXS160 installation drawing (Sheet 1)
Page 74: A2 Gxs160 Installation Drawing (Sheet 2)
Figure A2 - GXS160 installation drawing (Sheet 2)
Page 75: A3 Gxs160 Installation Drawing (Sheet 3)
Figure A3 - GXS160 installation drawing (Sheet 3)
Page 76: A4 Gxs160 Installation Drawing (Sheet 4)
Figure A4 - GXS160 installation drawing (Sheet 4)
Page 77: A1.2 Gxs160/1750
A1.2 GXS160/1750 Figure A5 - GXS160/1750 installation drawing (Sheet 1)
Page 78: A6 Gxs160/1750 Installation Drawing (Sheet 2)
Figure A6 - GXS160/1750 installation drawing (Sheet 2)
Page 79: A7 Gxs160/1750 Installation Drawing (Sheet 3)
Figure A7 - GXS160/1750 installation drawing (Sheet 3)
Page 80: A8 Gxs160/1750 Installation Drawing (Sheet 4)
Figure A8 - GXS160/1750 installation drawing (Sheet 4)
Page 81: A1.3 Gxs250
A1.3 GXS250 Figure A9 - GXS250 installation drawing (Sheet 1)
Page 82: A10 Gxs250 Installation Drawing (Sheet 2)
Figure A10 - GXS250 installation drawing (Sheet 2)
Page 83: A11 Gxs250 Installation Drawing (Sheet 3)
Figure A11 - GXS250 installation drawing (Sheet 3)
Page 84: A12 Gxs250 Installation Drawing (Sheet 4)
Figure A12 - GXS250 installation drawing (Sheet 4)
Page 85: A1.4 Gxs250/2600
A1.4 GXS250/2600 Figure A13 - GXS250/2600 installation drawing (Sheet 1)
Page 86: A14 Gxs250/2600 Installation Drawing (Sheet 2)
Figure A14 - GXS250/2600 installation drawing (Sheet 2)
Page 87: A15 Gxs250/2600 Installation Drawing (Sheet 3)
Figure A15 - GXS250/2600 installation drawing (Sheet 3)
Page 88: A16 Gxs250/2600 Installation Drawing (Sheet 4)
Figure A16 - GXS250/2600 installation drawing (Sheet 4)
Page 89: A1.5 Gxs450
A1.5 GXS450 Figure A17 - GXS450 installation drawing (Sheet 1)
Page 90: A18 Gxs450 Installation Drawing (Sheet 2)
Figure A18 - GXS450 installation drawing (Sheet 2)
Page 91: A19 Gxs450 Installation Drawing (Sheet 3)
Figure A19 - GXS450 installation drawing (Sheet 3)
Page 92: A20 Gxs450 Installation Drawing (Sheet 4)
Figure A20 - GXS450 installation drawing (Sheet 4)
Page 93: A1.6 Gxs450/2600
A1.6 GXS450/2600 Figure A21 - GXS450/2600 installation drawing (Sheet 1)
Page 94: A22 Gxs450/2600 Installation Drawing (Sheet 2)
Figure A22 - GXS450/2600 installation drawing (Sheet 2)
Page 95: A23 Gxs450/2600 Installation Drawing (Sheet 3)
Figure A23 - GXS450/2600 installation drawing (Sheet 3)
Page 96: A24 Gxs450/2600 Installation Drawing (Sheet 4)
Figure A24 - GXS450/2600 installation drawing (Sheet 4)
Page 97: A1.7 Gxs450/4200
A1.7 GXS450/4200 Figure A25 - GXS450/4200 installation drawing (Sheet 1)
Page 98: A26 Gxs450/4200 Installation Drawing (Sheet 2)
Figure A26 - GXS450/4200 installation drawing (Sheet 2)
Page 99: A27 Gxs450/4200 Installation Drawing (Sheet 3)
Figure A27 - GXS450/4200 installation drawing (Sheet 3)
Page 100: A28 Gxs450/4200 Installation Drawing (Sheet 4)
Figure A28 - GXS450/4200 installation drawing (Sheet 4)
Page 101: A1.8 Gxs750
A1.8 GXS750 Figure A29 - GXS750 installation drawing (Sheet 1)
Page 102: A30 Gxs750 Installation Drawing (Sheet 2)
Figure A30 - GXS750 installation drawing (Sheet 2)
Page 103: A31 Gxs750 Installation Drawing (Sheet 3)
Figure A31 - GXS750 installation drawing (Sheet 3)
Page 104: A32 Gxs750 Installation Drawing (Sheet 4)
Figure A32 - GXS750 installation drawing (Sheet 4)
Page 105: A1.9 Gxs750/2600
A1.9 GXS750/2600 Figure A33 - GXS750/2600 installation drawing (Sheet 1)
Page 106: A34 Gxs750/2600 Installation Drawing (Sheet 2)
Figure A34 - GXS750/2600 installation drawing (Sheet 2)
Page 107: A35 Gxs750/2600 Installation Drawing (Sheet 3)
Figure A35 - GXS750/2600 installation drawing (Sheet 3)
Page 108: A36 Gxs750/2600 Installation Drawing (Sheet 4)
Figure A36 - GXS750/2600 installation drawing (Sheet 4)
Page 109: A1.10 Gxs750/4200
A1.10 GXS750/4200 Figure A37 - GXS750/4200 installation drawing (Sheet 1)
Page 110: A38 Gxs750/4200 Installation Drawing (Sheet 2)
Figure A38 - GXS750/4200 installation drawing (Sheet 2)
Page 111: A39 Gxs750/4200 Installation Drawing (Sheet 3)
Figure A39 - GXS750/4200 installation drawing (Sheet 3)
Page 112: A40 Gxs750/4200 Installation Drawing (Sheet 4)
Figure A40 - GXS750/4200 installation drawing (Sheet 4)
Page 113: Appendix A2 Pump Display Terminal
ALARM red illuminates to indicate that a pump alarm is present. It flashes when a new alarm occurs until it is acknowledged by pressing ENTER when it goes continuous until the alarm clears. © Edwards Limited 2015. All rights reserved. Page 101 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 114: A2.2 Pump Start / Stop And Control
Once all warning/alarm conditions have gone away, then the corresponding LED is extinguished. To avoid a build up of out of date Warnings they are automatically acknowledged after 36 hours. Page 102 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 115: A2.4 Menus
MB POWER 1.1 kW Dry Pump speed in percent DP SPEED 100 % Dry Pump speed in Hz DP SPEED 100 Hz © Edwards Limited 2015. All rights reserved. Page 103 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 116: A2.4.3 Setup Menu
Display Pump Type Show pump type… This option requires a security code to access it Each sub menu is described below. Page 104 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 117: A2.4.4 Commands Menu
Booster start options BP Start Options… See Booster Pump Start options menu Micro TIM options Micro TIM... See Micro TIM menu © Edwards Limited 2015. All rights reserved. Page 105 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 118: Warm Up Options Menu
Press the UP/DOWN keys to select enable / disable and press ENTER to accept or CANCEL to exit back to the Warm up options menu. Page 106 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 119: Booster Pump Start Options Menu
Output 4 … Select from: Isolation Valve Warning Booster N2 Flow Water Flow Exhaust Pressure Control status On Process State Semicon Outputs © Edwards Limited 2015. All rights reserved. Page 107 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 120: Dp Clean Options Menu
Scroll through the options by pressing the UP/DOWN keys. Press ENTER to accept the new setting. Press CANCEL to exit back into the On-process ramp menu. Page 108 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 121: Pid Options Menu
CANCEL to move back to the previous digit. Pressing ENTER at the end of the line will accept the new setting. Pressing CANCEL at the start of the line will cancel and exit back to the PID parameters menu. © Edwards Limited 2015. All rights reserved. Page 109 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 122: Smart Stop Options Menu
Resets all of the non volatile configuration settings on the pump (e.g.: delays, temperature setpoints and thresholds) to their default factory-setting values for that pump type. Page 110 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 123: A2.4.6 Display Inverter Fault History (Dp Inv Fault Hist) Menu
Display serial number Under the Setup menu. View the pump serial number. Press CANCEL to exit back to the Setup menu. © Edwards Limited 2015. All rights reserved. Page 111 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 124: A20 Accessory Menu
Inlet isolation valves additionally have an option of fitted no feedback for use where there are no position feedback switches fitted to the inlet isolation valve. Page 112 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 125: A21 Configuration Menu
Setup menu. Table A22 - Display menu Display Units… Normal display (Selects the parameters displayed in Normal) Auto Scroll Scroll Delay © Edwards Limited 2015. All rights reserved. Page 113 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 126: Units
Set Clock menu. Pressing CANCEL at the start of the line will cancel and exit back to the Setup menu. Page 114 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 127: A2.5 How To Set Up The Pdt Display
2 lines so there are 4 configurable lines. When in the select parameter menu the bottom line of the display shows what will be displayed if that option was selected. © Edwards Limited 2015. All rights reserved. Page 115 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 128: A2.6 How To Configure The Pump Warm-Up Options
There are two ways to achieve this: Enable COLD ONPROCESS  Adjust the WARMUP Setpoint temp set point to below ambient temperature.  Page 116 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 129: A2.6.3 Increasing The Warm-Up Temperature
The maximum temperature allowed for warmup setpoint temp is above the alarm limit for the pump so if the temperature is set too high the pump will never warm up. Changing the warm-up temperature does not change the pump’s water cooling operation. This is fixed by Edwards and can only be changed by a downloadable configuration.
Page 130: A2.7.1 Setting The Booster To Manual Operation
To configure the booster to only be on when the inlet isolation valve is open use the BP delay after menu item and set the option to Isol valve. Page 118 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 131: A2.8 How To Configure Pump Behaviour
The following flow chart shows how Smart Stop operates: Figure A45 - Smart stop flow chart © Edwards Limited 2015. All rights reserved. Page 119 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 132: A2.8.2 How To Configure Ramped Speed Increase
Note: On-Process Ramp is only effective if an Green Mode/Standby speed of less than full speed has been set. Contact Edwards for more information about configuring Green Mode/Standby speed. Page 120 © Edwards Limited 2015. All rights reserved.
Page 133: A47 On-Process Ramp Pdt Menu Configuration Items
80 Hz with no inlet purge. The following flow chart shows the functional behaviour of dry pump clean: © Edwards Limited 2015. All rights reserved. Page 121 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 134: A48 Dry Pump Clean Flow Chart
M588-00-880 Issue E Figure A48 - Dry pump clean flow chart Page 122 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 135: A2.9.1 Changing The Dry Pump Speed During The Clean Operation
If the dry pump clean is just using air then setting the speed to 110 Hz would increase the efficiency of the cleaning cycle. © Edwards Limited 2015. All rights reserved. Page 123 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 136: Speed Control Sources
Note: The GXS also has a built-in PID controller, refer to Appendix A2.11 for more information. Page 124 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 137: A2.10.1 Normal Speed
A2.10.1 Normal speed The full speed settings for the booster and dry pump are set by Edwards when the pump is manufactured. If a lower full speed is required then this can be set using a downloadable configuration. Configurations can be downloaded using the Edwards Configuration Download Utility (CDU).
Page 138: A2.10.2 External Voltage
D397-53-880. The GSD file is available from Edwards. If using Profibus, ensure that speed control is set to normal (default setting) for both the pump and booster. Page 126 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 139: A2.11 How To Use Pid Pressure Control
The GXS pump has a built in PID pressure control and auto tune feature that can adjust the GXS dry pump speed when the pump is on-process so that the pressure reading of a pressure sensor matches the supplied PID set point. Edwards recommend that the PID is auto tuned after the PID set point is adjusted.
Page 140: A2.11.1 Fit And Configure The Pressure Sensor
8. From the PID gauge menu, select Auxiliary gauge. You can also use a different gauge as the PID gauge, refer to Appendix A2.11.2. Page 128 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 141: A2.11.2 Using A Different Gauge
A2.11.2 Using a different gauge It is possible to configure the PID settings so that a different pressure gauge is used as the PID gauge. If an Edwards Active Accessories Module (AAM) is fitted to the pump (available as an accessory, refer to Section 7.3)
Page 142: A2.11.5 Set The Pid Target Pressure Set Point
2. From the Operating mode menu, select Manual. Refer to the MCM MicroTIM manual and Appendix A2.14 for information about using the MCM MicroTIM to enable PID. Page 130 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 143: A2.12 How To Set Up The Ethernet Port
IP address, the address mask and the gateway address. The following menus are used by the PDT to configure the Ethernet port: © Edwards Limited 2015. All rights reserved. Page 131 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 144: A54 Ethernet Menu Items
M588-00-880 Issue E Figure A54 - Ethernet menu items Page 132 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 145: Sim Protocol
If in doubt contact the computer support department for advice. Example of ping to a pump: Figure A56 - Ping to a pump screenshot © Edwards Limited 2015. All rights reserved. Page 133 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 146: A57 Connect To Screenshot
4. In the HyperTerminal window type the following: ‘?T’ and press the ENTER key. If successful the user should get a reply with the following format: 157,28,19,42,0,72,121,35,0 Page 134 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 147: A2.12.2 Web Server
This page shows the overall status of the GXS pump and how many warnings and alarms are present. Figure A59 - Overview screenshot © Edwards Limited 2015. All rights reserved. Page 135 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 148: A60 Gauges Screenshot
M588-00-880 Issue E Gauges This page shows detailed analogue gauge information in a graphical format. Figure A60 - Gauges screenshot Page 136 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 149: A61 Parameters Screenshot
This page shows detailed analogue sensor information and set point limits in a tabular textual format. Figure A61 - Parameters screenshot Alerts This page shows active warnings and alarms. Figure A62 - Alerts screenshot © Edwards Limited 2015. All rights reserved. Page 137 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 150: Com Port Settings
A2.13 How to use SIM protocol with a serial port SIM protocol is used as a means of communication between Edwards vacuum pumps and other external control and monitoring equipment. For more information about SIM protocol, refer to the SIM protocol manual P411-00-200.
Page 151: A2.14 How To Set Up The Mcm Microtim Using The Pdt
MicroTIM instruction manual D373-60-880 for full information about MicroTIM installation and set up. The following menus are used by the PDT to configure the MCM MicroTIM channel 2 input and channel 4 output. © Edwards Limited 2015. All rights reserved. Page 139 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 152: A2.14.1 Configuring The Channel 2 Input
3. The Second Speed input can be used to control the speed of either the dry pump or the booster, this can be set using the SPEED CONTROL menus, refer to Appendix A2.10. Page 140 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 153: A2.14.2 Configuring The Channel 4 Output
MCM MicroTIM using the PDT. Once Input 2 has been configured to Booster, Input 2 will start and stop the booster independently of the dry pump. © Edwards Limited 2015. All rights reserved. Page 141 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 155: A28 Events
The pump must be stopped Stop the pump and then repeat command. Can not start Command. before starting solvent soak. Pump is not stopped. © Edwards Limited 2015. All rights reserved. Page 143 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 156: Warnings
There has been a brownout Check the electrical supply. Power interrupt of the electrical supply to the pump lasting more than 1 second. Page 144 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 157 NOTE: this warning will only clear when the valve has successfully been opened and closed. © Edwards Limited 2015. All rights reserved. Page 145 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 159: A3.3.2 Pdt Alarms
Check the wiring between the No MB Inv Comms communicate with the pump controller and the booster booster inverter during inverter. start-up checks. © Edwards Limited 2015. All rights reserved. Page 147 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 160: A3.4 Inverter Warnings And Alarms
To decode inverter warning and alarm codes, refer to Table A31 to convert the hexadecimal digits into alert combinations and then refer to Table A32 and A33). Page 148 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 161: A31 Hexadecimal To Digital Conversion
Internal fault contact Edwards PWM_TRIP Inverter output switched off, active when drive not running. Restart pump or cycle power to reset. © Edwards Limited 2015. All rights reserved. Page 149 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 162 Motor/Drive system overtemperature - refer to warning code to determine source. Check cooling. OVERI Motor overcurrent OVERV Inverter overvoltage Reserved Reserved Page 150 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 163: A33 Inverter Warning Codes
Internal power supply fault - contact Edwards LOWTC Low controller temperature - contact Edwards LOWTS Low heatsink temperature - contact Edwards CAN LOSS Reserved © Edwards Limited 2015. All rights reserved. Page 151 Edwards and the Edwards logo are trademarks of Edwards Limited.
Page 164: A3.5 Other Problems
If the pump is stopped when communication is lost then ‘alarm present’ is set on the alarm line.  If the pump is running when communication is lost then the outputs to the MicroTIM are unaffected.  Page 152 © Edwards Limited 2015. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

This manual is also suitable for:

Gxs 250/2600 (5.5kw mb)Gxs 250/2600 (7.5kw mb)Gxs 450 Gxs 450/2600 Gxs 450/4200 Gxs 750 ... Show all

Edwards GXS 160 Instruction Manual

1 Introduction

2 Technical Data

3 Installation

4 Operation

5 Maintenance

6 Transportation, Storage and Disposal

7 Service, Spares and Accessories

Appendix A1 Installation Drawings

Appendix A2 Pump Display Terminal

Quick Links

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Questions and answers

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Summary of Contents for Edwards GXS 160