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Tiggo 2009
Chery Tiggo 2009 Manuals
Manuals and User Guides for Chery Tiggo 2009. We have
1
Chery Tiggo 2009 manual available for free PDF download: Service Manual
Chery Tiggo 2009 Service Manual (1904 pages)
Chery Tiggo 2009 Service Manual
Brand:
Chery
| Category:
Automobile
| Size: 29.99 MB
Table of Contents
General Information
2
Service Information
2
Table of Contents
2
Diagnostic Procedures
3
How to Use this Manual
3
Specifications
3
Vehicle Service Preparation
4
Chery Automobile Co., Ltd
5
Disconnection of the Negative Battery Cable
5
Component Disassembly
6
Inspection of Parts
6
Proper Service Practices
6
Removal of Parts
6
Arrangement of Parts
7
Cleaning of Parts
7
Component Reassembly
7
Adjustments
8
Rubber Parts and Rubber Tubing
8
Hose Clamps
9
Vise
9
Dynamometer
9
Vehicle Information
10
Vehicle Identification Number (VIN)
11
VIN Location
11
VIN Identification Codes
12
International Control and Display Symbols
14
Fastener Usage
15
Diagnosing Electrical Failures
16
Electrical Circuit Diagnosis Information
16
Connectors & Harness Check
17
Electrical Circuit Simulation Tests
17
Performing Efficient Electrical Circuit Diagnosis and Troubleshooting
17
Vehicle Vibration Test
17
Electrical Load Test/Cold or Hot Starting Test
18
Freezing Test
18
Heat Sensitivity Test
18
Water Intrusion Test
18
Precautions for Handling Control Modules and Electrical Component
19
Voltage Drop Test
19
How to Check Electrical Connectors
20
How to Check Proper Contact Spring Tension of Terminal
20
How to Probe Connectors
20
Probing from Harness Side/Probing from Terminal Side
20
Electrical Information
21
How to Read Electrical Schematics
22
Connector Symbols
22
Option Splices
23
Electrical Schematic - Example
24
How to Locate Electrical Schematics in the Service Manual
26
Electrical Schematic Index
26
Electronic Engine Controls
26
Engine
26
Fuel Delivery
26
General Information
26
Starting & Charging
26
Brakes
27
Driveline & Axle
27
Steering
27
Suspension
27
Transaxle & Transfer Case
27
Abbreviation List
28
Body & Accessories
28
Wiring
28
1.6L & 1.8L Engine Mechanical
30
Engine
30
1.6L Engine Specifications
32
1.8L Engine Specifications
32
Engine Operation
32
Engines Feaures
32
Mechanical Specifications (Engine)
33
Torque Specifications (Engine)
34
Special Tools (Engine)
36
Engine Oil Pressure Specifications
39
Lubrication System
39
Engine Lubrication System Exploded View
40
Engine Oil Flow Diagram
41
Engine Performance Diagnostics
42
Engine Mechanical Diagnostics
43
Cylinder Compression Pressure Test
45
Cylinder Head Gasket Test
45
Engine Testing
45
Accessory Drive Belt Removal & Installation
46
Engine: On-Vehicle Service
46
Air Cleaner Element Removal & Installation
47
Air Cleaner Housing Removal & Installation
47
Cylinder Head Cover Removal & Installation
48
Camshaft Removal & Installation
49
Cylinder Head Removal and Installation
52
Front Crankshaft Oil Seal Removal and Installation
54
Rear Crankshaft Oil Seal Removal and Installation
56
Engine Mounts Removal and Installation - Left Mount
58
Engine Mounts Removal and Installation - Right Mount
59
Engone Mounts Removal and Installation - Front Mount
59
Engine Assembly Removal and Installation
60
Engine Mounts Removal and Installation - Rear Mount
60
Engine Timing Belt Removal and Installation
67
Exhaust Manifold Removal and Installation
70
Intake Manifold Removal and Installation
72
Idler Pulley Removal and Installation
74
Oil Filter Removal and Installation
75
Oil Pan Removal and Installation
76
Oil Pump Removal and Installation
77
Oil Strainer Removal and Installation
78
Engine Block Disassembly
79
Engine Block Specifications
79
Engine Unit Repair
79
Engine Block Assembly
81
Engine Block Inspection
81
Pistons Specifications
82
Pistons Disassembly
83
Pistons Inspection
84
Cylinder Bore
85
Ring Groove Clearance
85
Piston Assembly
86
Piston Pin Clearance
86
Ring End Gap Clearance
86
Connecting Rod Disassembly
87
Connecting Rods Specifications
87
Connecting Rod Assembly
88
Connecting Rod Inspection
88
Crankshaft Disassembly
89
Crankshaft Specifications
89
Crankshaft Inspection
90
Crankshaft Assembly
91
Cylinder Head Disassembly
92
Cylinder Head Specifications
92
Cylinder Head Unit Repair
92
Cylinder Head Assembly
94
Cylinder Head Inspection
94
Camshaft Specifications
95
Camshaft Disassembly
96
Camshaft Inspection
96
Camshaft Journal Clearance
97
Inner Diameter of Camshaft Bearing
97
Outer Diameter of Camshaft Journal
97
Camshaft Assembly
98
Valve & Valve Guide Disassembly
99
Valve & Valve Guide Specifications
99
Valve & Valve Guide Inspection
100
Valve & Valve Guide Assembly
101
Valve Deflection Limit (Dial Gauge Reading)
101
Valve to Valve Guide Clearance Standard
101
Valve Spring Specifications
102
Valve Springs Disassembly
102
Valve Spring Length/Height
103
Valve Springs Inspection
103
Valve Springs Assembly
104
2.0L Engine Mechanical
105
2.0L Engine Mechanical - General Information
106
2.0L Engine Specifications
106
Description
106
Operation
106
2.0L Engine Torque Specifications
108
2.0L Engine - Special Tools
110
Engine Oil Pressure Specifications (2.0L)
113
Lubrication System (2.0L)
113
Engine Lubrication System Exploded View (2.0L)
114
Engine Oil Flow Diagram (2.0L)
115
Diagnosis & Testing
116
Engine Performance Diagnostics (2.0L)
116
Engine Mechanical Diagnostics (2.0L)
117
Cylinder Compression Pressure Test (2.0L)
119
Cylinder Head Gasket Test (2.0L)
119
2.0L Engine On-Vehicle Service
120
Accessory Drive Belt Removal & Installation (2.0L)
120
Air Cleaner Element Removal & Installation (2.0L)
121
Air Cleaner Housing Removal & Installation (2.0L)
122
Cylinder Head Cover Removal & Installation (2.0L)
122
Camshaft Removal & Installation (2.0L)
123
Cylinder Head Removal & Installation (2.0L)
126
Front Crankshaft Oil Seal Removal & Installation (2.0L)
128
Rear Crankshaft Oil Seal Removal & Installation (2.0L)
129
Engine Mounts Removal & Installation - Left Mount (2.0L)
132
Removal & Installation - Left Mount
132
Removal & Installation - Front Mount (2.0L)
133
Removal & Installation - Right Mount (2.0L)
133
Engine Assembly Removal & Installation (2.0L)
134
Removal & Installation - Rear Mount (2.0L)
134
Engine Timing Belt Removal & Installation (2.0L)
141
Exhaust Manifold Removal & Installation (2.0L)
144
Intake Manifold Removal & Installation (2.0L)
146
Idler Pulley Removal & Installation (2.0L)
148
Oil Filter Removal & Installation (2.0L)
148
Oil Pan Removal & Installation (2.0L)
149
Oil Pump Removal & Installation (2.0L)
150
Oil Strainer Removal & Installation (2.0L)
151
Engine Block Disassembly (2.0L)
152
Engine Block Specifications (2.0L)
152
Engine Unit Repair (2.0L)
152
Engine Block Assembly (2.0L)
154
Engine Unit Inspection (2.0L)
154
Pistons Specifications (2.0L)
155
Piston Disassembly (2.0L)
156
Piston Inspection (2.0L)
157
Cylinder Bore (2.0L)
158
Ring Groove Clearance (2.0L)
158
Assembly (2.0L)
159
Piston Pin Clearance (2.0L)
159
Ring End Gap Clearance (2.0L)
159
Connecting Rod Disassembly (2.0L)
160
Connecting Rods Specifications (2.0L)
160
Connecting Rod Assembly (2.0L)
161
Connecting Rod Inspection (2.0L)
161
Crankshaft Disassembly (2.0L)
162
Crankshaft Specifications (2.0L)
162
Crankshaft Inspection (2.0L)
163
Crankshaft Assembly (2.0L)
164
Cylinder Head Disassembly (2.0L)
165
Cylinder Head Specifications (2.0L)
165
Cylinder Head Unit Repair (2.0L)
165
Cylinder Head Assembly (2.0L)
167
Cylinder Head Inspection (2.0L)
167
Camshaft Specifications (2.0L)
168
Camshaft Disasssembly (2.0L)
169
Camshaft Inspection (2.0L)
169
Disassembly
169
Camshaft Journal Clearance (2.0L)
170
Inner Diameter of Camshaft Bearing (2.0L)
170
Outer Diameter of Camshaft Journal (2.0L)
170
Camshaft Assembly (2.0L)
171
Valve & Valve Guide Disassembly (2.0L)
172
Valve & Valve Guides Specifications (2.0L)
172
Valve & Valve Guide Inspection (2.0L)
173
Valve & Valve Guide Assembly (2.0L)
174
Valve Deflection Limit (Dial Gauge Reading) (2.0L)
174
Valve to Valve Guide Clearance Standard (2.0L)
174
Valve Spring Disassembly (2.0L)
175
Valve Spring Specifications (2.0L)
175
Valve Spring Inspection (2.0L)
176
Valve Spring Length/Height (2.0L)
176
Valve Spring Assembly (2.0L)
177
2.4L Engine Mechanical
178
General Information
180
2.4L Engine Mechanical - General Information
180
2.4L General Engine Specifications
180
2.4L Mechanical Specifications
180
Description
180
2.4L Engine Torque Specifications
182
2.4L Engine - Special Tools
183
Lubrication System
189
Oil Pump Diagram (2.4L)
190
Oiling System Diagram (2.4L)
190
Oil Filter and Oil Filter Adaptor Diagram
191
Diagnosis & Testing
192
2.4L Engine Performance Diagnostics
192
2.4L Engine Mechanical Diagnostics
193
Cylinder Compression Pressure Test (2.4L)
194
Cylinder Head Gasket Test (2.4L)
195
Engine Oil Pressure Test (2.4L)
195
2.4L Engine On-Vehicle Service
196
Accessory Drive Belt Removal & Installation (2.4L)
196
Air Cleaner Element Removal & Installation (2.4L)
197
Air Cleaner Housing Removal & Installation (2.4L)
198
Cylinder Head Cover Removal & Installation (2.4L)
199
Camshaft Removal & Installation (2.4L)
200
Cylinder Head Removal & Installation (2.4L)
204
Front Crankshaft Oil Seal Removal & Installation (2.4L)
206
Rear Crankshaft Oil Seal Removal & Installation (2.4L)
208
Engine Mounts Removal & Installation - Left Mount (2.4L)
210
Removal & Installation - Front Mount (2.4L)
211
Removal & Installation - Right Mount (2.4L)
211
Engine Assembly Removal & Installation (2.4L)
212
Removal & Installation - Rear Mount (2.4L)
212
Engine Timing Belt Removal & Installation (2.4L)
218
Engine Timing Belt (2.4L) Inspection
223
Timing Belt Automatic Tensioner Removal & Installation (2.4L)
225
Timing Belt Automatic Tensioner Inspection (2.4L)
226
Upper Balance Shaft Timing Belt Removal & Installation (2.4L)
227
Exhaust Manifold Removal & Installation (2.4L)
229
Intake Manifold Removal & Installation (2.4L)
230
Upper Balance Shaft Removal & Installation (2.4L)
233
Upper Balance Shaft Bearing Replacement (2.4L)
236
Lower Balance Shaft Removal & Installation (2.4L)
237
Lower Balance Shaft Bearing Replacement (2.4L)
240
Oil Filter Removal & Installation (2.4L)
241
Oil Pan Removal & Installation (2.4L)
242
Oil Pump Removal & Installation (2.4L)
244
Oil Strainer Removal & Installation (2.4L)
245
2.4L Engine Unit Repair
246
Engine Block Specifications (2.4L)
246
Engine Unit Disassembly (2.4L)
247
Engine Unit Assembly (2.4L)
249
Engine Unit Inspection (2.4L)
249
Pistons Specifications (2.4L)
250
Piston Disassembly (2.4L)
251
Piston Ring Removal (2.4L)
251
Connecting Rod & Piston Disassembly (2.4L)
252
Piston Pin Removal (2.4L)
252
Cylinder Bore (2.4L)
253
Piston Inspection (2.4L)
253
Ring Groove Side Clearance (2.4L)
253
Piston Pin Clearance (2.4L)
254
Ring End Gap (2.4L)
254
Piston Assembly (2.4L)
255
Piston Pin Installation (2.4L)
255
Oil Control Ring Installation (2.4L)
256
Piston Ring Installation (2.4L)
256
Bottom Compression Ring Installation (2Nd Ring)
257
Top Compression Ring Installation (1St Ring)
257
Connecting Rod Disassembly (2.4L)
258
Connecting Rods Specifications (2.4L)
258
Bearing Oil Clearance (Plastigauge) (2.4L)
259
Bearing Radial Clearance (2.4L)
259
Connecting Rod Inspection (2.4L)
259
Connecting Rod Assembly (2.4L)
260
Piston and Connecting Rod (2.4L)
260
Connecting Rod Bearings (2.4L)
261
Connecting Rod Cap Nuts (2.4L)
262
Crankshaft Specifications (2.4L)
262
Crankshaft Disassembly (2.4L)
263
Crankshaft Bearing Oil Clearance (Plastigauge) (2.4L)
265
Crankshaft Inspection (2.4L)
265
Crankshaft Assembly (2.4L)
266
Crankshaft Main Bearings (2.4L)
266
Crankshaft Main Journal Roundness (2.4L)
266
Main Bearing Caps and Bolts (2.4L)
268
Crankshaft Axial Clearance (2.4L)
269
Cylinder Head Disassembly (2.4L)
270
Cylinder Head Specifications (2.4L)
270
Cylinder Head Unit Repair (2.4L)
270
Cylinder Head Assembly (2.4L)
271
Cylinder Head Inspection (2.4L)
271
Camshaft Specifications (2.4L)
272
Camshaft Disassembly (2.4L)
273
Camshaft
274
Hydraulic Adjusters (2.4L)
274
Rocker Arms (2.4L)
275
Valve & Valve Guide Specifications (2.4L)
275
Valve & Valve Guide Disassembly (2.4L)
276
Valves (2.4L)
277
Valve Guide Replacement (2.4L)
279
Valve Guides (2.4L)
279
Valve Seat Replacement (2.4L)
280
Valve Seats (2.4L)
280
Valve Seat Assembly (2.4L)
281
Valve Spring Specifications (2.4L)
281
Valve Spring Disassembly (2.4L)
282
Valve Spring Inspection (2.4L)
283
Valve Spring Assembly (2.4L)
284
1.6L & 1.8L Engine Controls
285
Electronic Engine Controls
285
Electronic Engine Controls - General Information
287
Electronic Engine Control Input & Output Device Failure Modes
288
Electronic Engine Controls Specifications
289
Electronic Engine Controls - Special Tools
290
Diagnostic Scan Tool Configuration
292
Electronic Engine Controls - Hardware Requirements
292
Electronic Engine Controls - Electrical Schematics
293
ECM Connector Pin-Out Table
304
Diagnosis & Testing
306
Diagnostic Help
306
Electronic Engine Controls Diagnosis and Testing
306
Ground Inspection
306
Intermittent DTC Troubleshooting
306
Diagnostic Trouble Code (DTC) List
307
Electronic Throttle Control Actuator Self-Learning Condition
307
ECM Power Supply and Ground Circuit Test
312
Electronic Throttle Control Actuator Self-Learning Operation
307
EPC Lamp Control Strategy
307
Check Reference Values between ECM Terminals and Ground
313
EEC - 1.6L - 1.8L - PWR - 02 Diagram
314
How to Use this Manual
315
Check ECM Power Supply Circuit
315
Electronic Engine Controls - Diagnostic Procedure
315
Preliminary Inspection
315
Check ECM Ground Circuit for an Open or Short
316
Check Ground Connections
316
Detect Malfunction Part
316
Detect Malfunctioning Part
316
Check ECM Power Supply Circuit - (2)
317
Check ECM Power Supply Circuit - (3)
317
Check Starter Relay (K4) Supply Voltage
317
Check Front Fuse and Relay Box
318
Check Fuse
318
Check Starter Relay (K4) Circuit
318
Diagnostic Trouble Code (DTC) Tests
319
P0016 - Camshaft Position-Crankshaft Position Correlation Error
319
EEC - 1.6L - 1.8L - POS - 01 Diagram
320
DTC Confirmation Procedure
321
On Board Diagnostic Logic
321
Check CMP Sensor Electrical Connector
322
Check the CMP Sensor Power Supply Circuit for an Open or Short
322
Diagnostic Procedure
322
To Check Ground Connections
322
Check the CMP Sensor Ground Circuit for an Open or Short
323
Check the CMP Sensor Input Signal Circuit for an Open or Short
323
Check CMP Sensor
324
Check CMP Sensor Signal
324
Check CMP Sensor Resistance
325
Check CKP Sensor Signal Wave Pattern
326
Check CKP Sensor
327
Check CKP Sensor Resistance
327
Check DTC
328
Check the Camshaft and Camshaft Signal Plate
328
Check the Crankshaft and Crankshaft Signal Plate
328
Check the Timing
328
EEC - 1.6L - 1.8L - O2S - 01 - with EOBD Diagram
329
P0031 - O2 Sensor 1 Heater Control Circuit Low
329
EEC - 1.6L - 1.8L - O2S - 01 - Without EOBD Diagram
330
Check O2 Sensor Electrical Connector
332
Check O2 Sensor Heater Power Supply Circuit
332
Check O2 Sensor Heater Control Circuit for Open or Short
333
Check O2 Sensor Heater
334
EEC - 1.6L - 1.8L - O2S - 01 - with EOBD
335
P0032 - O2 Sensor 1 Heater Control Circuit High
335
EEC - 1.6L - 1.8L - O2S - 01 - Without EOBD
336
Check O2 Sensor Power Supply Circuit
338
To Check O2 Sensor Electrical Connector
338
Check the O2 Sensor Heater Control Circuit for Short
339
Check the O2 Sensor Heater
340
EEC - 1.8L - MAF - 01 Diagram
341
P0102 - Mass or Volume Air Flow Circuit Low Input
341
Voltage
342
Check Intake System
343
Check Mass Air Flow (MAF) Sensor Electrical Connector
343
Check the Mass Air Flow (MAF) Sensor Power Supply Circuit
343
Check the MAF Sensor Ground Circuit for an Open or Short
344
Check the MAF Sensor Reference Circuit
344
Check the MAF Sensor
345
Check the MAF Sensor Output Signal Circuit for an Open or Short
345
Check for the Cause of Uneven Air Flow through MAF Sensor
346
P0103 - Mass or Volume Air Flow Circuit High Input
347
To Check Intake System
349
To Check Mass Air Flow (MAF) Sensor Electrical Connector
349
Check the MAF Sensor Ground Circuit for a Short
350
Check the MAF Sensor Output Signal Circuit for Short to Power
350
Check the Mass Air Flow Sensor Power Supply Circuit
350
P0105 - Manifold Absolute Pressure/Barometric Pressure Circuit
352
P0106 - Manifold Absolute Pressure/Barometric Pressure Range
352
Check Manifold Absolute Pressure (MAP) Sensor Electrical Connector
354
Check Manifold Absolute Pressure (MAP) Sensor Power Supply
354
Check the MAP Sensor Ground Circuit for an Open
355
Check the MAP Sensor Output Signal Circuit for an Open/High Resistance
355
Check the MAP Sensor Power Supply Circuit for Open or Short
355
Check MAP Sensor Signal
356
Check the MAP Sensor
356
P0107 - Manifold Absolute Pressure or Barometric Pressure Low Input
357
P0108 - Manifold Absolute Pressure or Barometric Pressure High Input
357
Check Manifold Absolute Pressure Sensor Electrical Connector
359
Check Manifold Absolute Pressure Sensor Power Supply
360
Check the MAP Sensor Ground Circuit for an Open or Short
360
Check the MAP Sensor Output Signal Circuit for Open or Short
360
Check the MAP Sensor Power Supply Circuit for an Open or Short
360
Check and Replace the MAP Sensor
361
Check the MAP Sensor Signal
361
EEC - 1.6L - MAP - 01 Diagram
362
P0112 - Intake Air Temperature Circuit Low Input
362
Check Intake Air Temperature (IAT) Sensor Electrical Connector (1.8L)
365
Check the Intake Air Temperature (IAT) Sensor Signal Circuit (1.8L)
365
Check Manifold Absolute Pressure Sensor Electrical Connector (1.6L)
366
Check the Intake Air Temperature Sensor Signal Circuit Voltage (1.6L)
366
Check the IAT Sensor
367
P0113 - Intake Air Temperature Circuit High Input
368
Check Intake Air Temperature Sensor Electrical Connector (1.8L)
371
Check the Intake Air Temperature Sensor Signal Circuit (1.8L)
371
Check MAP Sensor Electrical Connector (1.6L)
372
Check the Intake Air Temperature (IAT) Sensor Signal Circuit (1.6L)
372
Check the IAT Sensor Ground Circuit for Open or Short
373
P0117 - Engine Coolant Temperature Circuit Low Input
375
Check ECT Sensor Electrical Connector
377
Check ECT Sensor Signal Circuit for a Short
377
Check the ECT Sensor
378
P0118 - Engine Coolant Temperature Circuit High Input
380
Check ECT Sensor Ground Circuit for an Open and Short to Power
382
Check ECT Sensor Signal Circuit for an Open or Short
382
Check ECT Sensor
383
P0122 - Throttle Position Sensor a Circuit Low Input
385
Check TPS Electrical Connector
387
Check the Throttle Position Sensor (TPS) Power Supply Circuit
388
Check TPS Signal Circuit for an Open or Short
388
Check the TPS Resistance
389
Check the TPS Signal
389
P0123 - Throttle Position Sensor a Circuit High Input
391
Check the Throttle Position Sensor Power Supply Circuit
394
Check the TPS Ground Circuit for an Open and Short
394
Check the TPS Signal Circuit for a Short
394
Check TPS
395
P0132 - O2 Sensor 1 Circuit High Voltage
396
Check O2 Sensor Ground Circuit
399
Check O2 Sensor Input Signal Circuit for an Open and Short
399
Check O2 Sensor
400
P0171 - Fuel Trim System too Lean
402
Check ECM Control Signal in Data Stream
407
Check Exhaust Gas Leak
407
Check for Intake Air Leak
407
Check Upstream O2 Sensor Signal Circuit
408
Check MAF Sensor
409
Check the Fuel Pressure
410
Check Function of Injector
411
Perform Active Test Function
411
Check Injector Power Supply Circuit and Control Circuit
412
Check Injector
413
Check Injector Resistance
413
P0172 - Fuel Trim System too Rich
415
Check ECM Control Signal in Data System
420
Check MAF/MAP Sensor
422
Check Injector Control Circuit
423
P0201 - P0204 - Cylinder 1 - 4 - Injector Circuit
426
Check Injector Control Circuits for an Open
430
Check Injector Power Supply Circuit for Open
430
P0221 - Throttle Position Sensor B Performance
433
Performance
435
Check Throttle Position Sensor (TPS) Electrical Connector
436
Check the TPS Power Supply Circuit
437
Check Throttle Position Sensor (TPS) Power Supply Circuit
437
Check Tps/Acceleration Pedal Position Sensor Power Supply Circuit
437
Check the APP Sensor
438
Check the TPS Signal Circuit for an Open and Short
438
P0261 - Cylinder 1 Injector Circuit Low P0264 - Cylinder 2 Injector Circuit Low P0267 - Cylinder 3 Injector Circuit Low P0270 - Cylinder 4 Injector CI
441
Check Injector Electrical Connector
444
Check Injector Control Circuits for a Short
445
Check Injector Power Supply Circuit for Short to Ground
445
P0262 - Cylinder 1 Injector Circuit High P0265 - Cylinder 2 Injector Circuit High P0268 - Cylinder 3 Injector Circuit High P0271 - Cylinder 4 Injector
448
Check Injector Power Supply Circuit for Shorted
452
P0321 - Distributor Engine Speed in Phase Circuit Performance
455
Check Crankshaft Position (CKP) Sensor Electrical Connector
457
Check Crankshaft Position (CKP) Sensor Reference Voltage
457
Check Gear Tooth
459
Check Installed Clearance
459
P0324 - Knock Control System Error
461
Check Knock Sensor Input Signal Circuit
463
Check Knock Sensor Resistance
463
Check Knock Sensor Signal
464
P0343 - Camshaft Position Sensor Circuit High Input
465
Check Camshaft Position (CMP) Sensor Electrical Connector
467
Check the Camshaft Position Sensor Power Supply Circuit for Open/Short
467
Check the CMP Sensor Ground Circuit for an Open/Short
468
Check the CMP Sensor Input Signal for Open or Short to Power
468
Check Camshaft
469
P0444 - Evaporative Emission System Purge Control Valve Circuit Open
471
Check Evap Canister Control Valve Action
472
Check Evap Canister Control Valve Electrical Connector
473
Check Evap Canister Control Valve Power Supply Circuit
473
Check EVAP Canister Control Valve
474
Check EVAP Canister Control Valve Control Circuit for an Open
474
P0506 - Idle Control System RPM Lower than Expected
475
Check Intake Air Leak
476
Check the Electric Throttle Control Actuator
476
P0601 - Internal Control Module Memory Check Sum Error
477
P0604 - Internal Controller Module Random Access Memory (RAM) Error
477
P0605 - Internal Controller Module ROM Test Error
477
P0606 - ECM Processor
477
Check ECM Power Supply and Ground
478
Match ECM
479
P0602 - ECM Programming Error
479
P0645 - A/C Clutch Relay Circuit
481
Check A/C Clutch Relay Control Circuit
484
P1545 - Throttle Position Control Malfunction
486
Check the Accelerator Pedal Position (APP) Sensor
491
Check the TPS Signal Circuit for an Open or Short
491
Check the TPS Ground Circuit for an Open or Short
492
P2138 - Pedal Position Sensor Performance
494
DTC Confirmation Procedure
496
On Board Diagnostic Logic
496
Reference Values between ECM Terminals/Ground
496
Check Accelerator Pedal Position Sensor 1 (APPS1) Electrical Connector
497
Check Accelerator Pedal Position Sensor 1 (APPS1) Power Supply Circuit
497
Check APP Sensor 2 Power Supply Circuit
498
Check TPS Power Supply Circuit
498
Check APP Sensor Ground Circuit for an Open or Short
499
Check APP Sensor
500
Check APP Sensor Signal Circuit for an Open or Short
500
Engine Coolant Temperature (ECT) Sensor Description
501
Engine Coolant Temperature (ECT) Sensor Removal and Installation
501
On-Vehicle Service
501
Operation
501
Removal & Installation
501
Knock Sensor Description
502
Knock Sensor Removal and Installation
502
Operation
502
Oxygen Sensor Description
502
Oxygen Sensor Removal and Installation
502
Removal & Installation
502
Downstream Oxygen Sensor Removal and Installation
503
Removal & Installation - Downstream Oxygen Sensor
503
Removal & Installation - Upstream Oxygen Sensor
503
Upstream Oxygen Sensor Removal and Installation
503
Camshaft Position (CMP) Sensor Description
504
Crankshaft Position (CKP) Sensor Description
504
Crankshaft Position (CKP) Sensor Removal and Installation
504
Operation
504
Removal & Installation
504
Accelerator Sensor Description
505
Operation
505
Removal & Installation
505
Vehicle Speed Sensor Description
505
Vehicle Speed Sensor Removal and Installation
505
Accelerator Sensor Removal and Installation
506
Manifold Absolute Pressure Sensor - 1.6L Description
506
Manifold Absolute Pressure Sensor - 1.6L Removal and Installation
506
Operation
506
Removal & Installation
506
Air Flow Sensor - 1.8L Description
507
Air Flow Sensor - 1.8L Removal and Installation
507
Operation
507
Removal & Installation
507
Accelerator Pedal Position Sensor Description
508
Accelerator Pedal Position Sensor Removal and Installation
508
Operation
508
Removal & Installation
508
Electronic Throttle Control Actuator Description
509
Electronic Throttle Control Actuator Removal and Installation
509
Operation
509
Removal & Installation
509
Engine Control Module (ECM) Description
510
Engine Control Module (ECM) Removal and Installation
510
Matching Immobilizer Control Module to New ECM
510
Operation
510
Removal & Installation
510
2.0L Engine Controls - General Information
511
ECM Inputs
513
ECM Outputs
513
General Information
513
Operation
513
Engine Control Module (ECM) Description (2.0L)
513
Electronic Engine Control Input & Output Device Failure Modes (2.0L)
514
Engine Control Module (ECM) Specifications (2.0L)
515
Engine Control Module (ECM) (2.0L) - Special Tools
516
Electronic Engine Controls Electrical Schematics (2.0L)
518
ECM Connector Pin-Out Table (2.0L)
529
Diagnosis & Testing
531
Diagnostic Help
531
Electronic Engine Controls (2.0L) Diagnosis and Testing
531
Electronic Throttle Control Actuator Self-Learning Operation Introduction
531
Ground Inspection
531
Diagnostic Tools (2.0L)
532
Self-Learning Components (2.0L)
532
Self-Learning Operating Procedure (2.0L)
532
Diagnostic Trouble Code (DTC) List (2.0L)
534
ECM Power Supply and Ground Circuit Test (2.0L)
538
Power Supply and Ground Circuit Diagnostic Check (2.0L)
538
ECM Power Supply Circuits (2.0L)
539
Check ECM Power Supply Circuit (2.0L)
541
Inspection Start (2.0L)
541
Check ECM Ground Circuit for an Open or Short (2.0L)
542
Check Ground Connections (2.0L)
542
Detect Malfunction Part (2.0L)
542
Check the Starter Relay Control Circuit (2.0L)
543
Check Front Fuse and Relay Box (2.0L)
544
Check Fuse (2.0L)
544
Check Starter Relay Control Circuit (2.0L)
544
Replace and Program ECM (2.0L)
544
Diagnostic Trouble Code (DTC) Tests (2.0L)
545
P0016 Camshaft Position-Crankshaft Position Correlation Error (2.0L)
545
Check CMP Sensor Electrical Connector (2.0L)
548
Check CMP Sensor Power Supply Circuit for an Open or Short (2.0L)
548
Diagnostic Procedure (2.0L)
548
Check CMP Sensor Ground Circuit for an Open and Short (2.0L)
549
Check CMP Sensor Input Signal Circuit for an Open and Short (2.0L)
549
Check CMP Sensor (2.0L)
550
Check CMP Sensor Signal (2.0L)
550
Check CKP Sensor Signal (2.0L)
552
Check CKP Sensor (2.0L)
553
Check CKP Sensor Electrical Connector (2.0L)
553
Check Camshaft and Camshaft Signal Plate (2.0L)
554
Check CKP Sensor Resistor (2.0L)
554
Check the Crankshaft and Crankshaft Signal Plate (2.0L)
554
Check DTC (2.0L)
555
Check Timing (2.0L)
555
P0031 - O2 Sensor 1 Heater Control Circuit Low (2.0L)
556
Check Upstream O2 Sensor Electrical Connector (2.0L)
558
Check Upstream O2 Sensor Power Supply Circuit (2.0L)
558
Check O2 Sensor Heater (2.0L)
559
Check O2 Sensor Heater Control Circuit for Open or Short (2.0L)
559
P0032 - O2 Sensor 1 Heater Control Circuit High (2.0L)
561
P0102 - Mass or Volume Air Flow Circuit Low Input (2.0L)
566
P0103 - Mass or Volume Air Flow Circuit High Input (2.0L)
572
P0112 - Intake Air Temperature Circuit Low Input (2.0L)
577
P0113 - Intake Air Temperature Circuit High Input (2.0L)
581
P0117 - Engine Coolant Temperature Circuit Low Input (2.0L)
585
P0118 - Engine Coolant Temperature Circuit High Input (2.0L)
589
P0122 - Throttle Position Sensor a Circuit Low Input (2.0L)
594
P0123 - Throttle Position Sensor a Circuit High Input (2.0L)
600
P0132 - O2 Sensor Circuit 1 High Voltage (2.0L)
606
P0171 - Fuel Trim System too Lean (2.0L)
610
P0172 - Fuel Trim System too Rich (2.0L)
620
P0201 - Cylinder 1 - Injector Circuit P0202 - Cylinder 2 - Injector Circuit P0203 - Cylinder 3 - Injector Circuit P0204 - Cylinder 4 - Injector Circui
629
P0221 - Throttle Position Sensor B Performance (2.0L)
636
P0261 - Cylinder 1 Injector Circuit Low P0264 - Cylinder 2 Injector Circuit Low P0267 - Cylinder 3 Injector Circuit Low P0270 - Cylinder 4 Injector CI
643
P0262 - Cylinder 1 Injector Circuit High P0265 - Cylinder 2 Injector Circuit High P0268 - Cylinder 3 Injector Circuit High P0271 - Cylinder 4 Injector
650
P0321 - Distributor Engine Speed in Phase Circuit Performance (2.0L)
657
P0324 - Knock Control System Error (2.0L)
662
P0343 - Camshaft Position Sensor Circuit High Input (2.0L)
667
P0444 - Evaporative Emission System Purge Control Valve Circuit Open
673
P0506 - Idle Control System RPM Lower than Expected (2.0L)
678
P0604 Internal Controller Module Random Access Memory Error (2.0L)
680
P0605 - Internal Controller Module ROM Test Error (2.0L)
680
P0606 - ECM Processor (2.0L)
680
P0602 - ECM Programming Error (2.0L)
682
P0645 - A/C Clutch Relay Circuit (2.0L)
684
P1545 - Throttle Position Control Performance (2.0L)
689
P1545 - Throttle Position Control Performance
691
P2138 - Pedal Position Sensor Performance (2.0L)
697
U0001 - High Speed CAN Defective (2.0L)
704
U0001 - High Speed CAN Defective
705
Engine Coolant Temperature (ECT) Sensor Description (2.0L)
711
Engine Coolant Temperature (ECT) Sensor Removal/Installation (2.0L)
711
On-Vehicle Service
711
Operation
711
Removal & Installation
711
Knock Sensor Description (2.0L)
712
Knock Sensor Removal and Installation (2.0L)
712
Operation
712
Oxygen Sensor Description (2.0L)
712
Oxygen Sensor Removal and Installation (2.0L)
712
Removal & Installation
712
Removal & Installation - Downstream Oxygen Sensor (2.0L)
713
Removal & Installation - Upstream Oxygen Sensor (2.0L)
713
Crankshaft Position (CKP) Sensor Description (2.0L)
714
Crankshaft Position (CKP) Sensor Removal & Installation (2.0L)
714
Operation
714
Air Flow Sensor Description (2.0L)
715
Air Flow Sensor Removal & Installation (2.0L)
715
Camshaft Position (CMP) Sensor Description (2.0L)
715
Camshaft Position (CMP) Sensor Removal & Installation (2.0L)
715
Operation
715
Accelerator Sensor Description (2.0L)
716
Accelerator Sensor Removal & Installation (2.0L)
716
Operation
716
Speed Control System Description (2.0L)
716
Speed Control System Operation (2.0L)
717
Speed Control System Electrical Schematics (2.0L)
718
Accelerator Pedal Position (APP) Sensor Description (2.0L)
722
Accelerator Pedal Position (APP) Sensor Removal & Installation (2.0L)
722
Operation
722
Electronic Throttle Control Actuator Description (2.0L)
723
Electronic Throttle Control Actuator Removal & Installation (2.0L)
723
Operation
723
Description
724
Engine Control Module (ECM) Removal & Installation (2.0L)
724
Matching Immobilizer Control Module to New ECM (2.0L)
724
Operation
724
2.4L Engine Controls
725
2.4L Engine Controls - General Information
726
Electronic Engine Control Input & Output Device Failure Modes (2.4L)
727
2.4L Engine Specifications
728
Electronic Engine Controls Electrical Schematics (2.4L)
731
ECM Connector Pin-Out Table (2.4L)
741
2.4L Engine Diagnosis and Testing
742
Diagnostic Tools (2.4L)
743
Ground Inspection (2.4L)
743
Diagnostic Scan Tool Configuration (2.4L)
744
Diagnostic Trouble Code (DTC) List (2.4L)
745
ECM Power Supply and Ground Circuit Test (2.4L)
746
Power Supply and Ground Circuit Diagnostic Check (2.4L)
746
Check Reference Values between ECM Terminals and Ground (2.4L)
747
Confirmation Procedure (2.4L)
749
Diagnostic Procedure (2.4L)
749
11 - Oxygen Sensor (2.4L)
753
Diagnostic Trouble Code (DTC) Tests (2.4L)
753
DTC Confirmation Procedure (2.4L)
755
12 - Air Flow Sensor (2.4L)
760
13 - Air Temperature Sensor (2.4L)
766
14 - Throttle Position Sensor (2.4L)
771
21 - Coolant Temperature Sensor (2.4L)
777
22 - Crankshaft Position Sensor (2.4L)
782
23 - Camshaft Position Sensor (2.4L)
788
25 - Atmosphere Pressure Sensor (2.4L)
794
31 - Knock Sensor (2.4L)
799
41 - Injector (2.4L)
803
Injector 1
807
44 - Ignition Signal (2.4L)
809
Engine Coolant Temperature (ECT) Sensor Description (2.4L)
815
Engine Coolant Temperature (ECT) Sensor Removal/Installation (2.4L)
815
On-Vehicle Service
815
Operation
815
Coolant Temperature Sensor (for Instrument Cluster) Description (2.4L)
816
Coolant Temperature Sensor Removal/Installation (2.4L)
816
Operation
816
Knock Sensor Description (2.4L)
817
Knock Sensor Removal and Installation (2.4L)
817
Operation
817
Oxygen Sensor Description (2.4L)
817
Downstream Oxygen Sensor
818
Removal & Installation - Upstream Oxygen Sensor (2.4L)
818
Removal & Installation - Downstream Oxygen Sensor (2.4L)
819
Camshaft Position (CMP) Sensor Description (2.4L)
820
Camshaft Position (CMP) Sensor Removal & Installation (2.4L)
820
Operation
820
Air Flow Sensor Description (2.4L)
821
Air Flow Sensor Removal & Installation (2.4L)
821
Operation
821
Operation
822
Throttle Control Actuator Description (2.4L)
822
Throttle Control Actuator Removal & Installation (2.4L)
822
Engine Control Module (ECM) Description (2.4L)
823
Engine Control Module (ECM) Removal & Installation (2.4L)
823
Operation
823
Operation
824
Throttle Position Sensor (TPS) Description (2.4L)
824
Throttle Position Sensor (TPS) Removal & Installation (2.4L)
824
Idle Air Control (IAC) Motor Description (2.4L)
825
Idle Air Control (IAC) Motor Removal & Installation (2.4L)
825
Operation
825
Crankshaft Position (CKP) Sensor Description (2.4L)
826
Crankshaft Position (CKP) Sensor Removal & Installation (2.4L)
826
Operation
826
2.4L Engine Symptom Diagnosis
827
Diagnostic Help
828
Symptom Diagnostic Tests (2.4L)
828
Visual Inspection
828
Engine Cranks Normal but will Not Start (2.4L)
829
Engine will Not Crank (2.4L)
831
Hard Start / Long Crank / Erratic Start / Erratic Crank (2.4L)
833
Fast Idle (2.4L)
836
Lack / Loss of Power (2.4L)
837
Back Fires (2.4L)
840
Engine Poor Driveability (2.4L)
842
Low Idle / Stalls During Deceleration (2.4L)
846
Idle Speed Slow Return to Normal Idle (2.4L)
848
Ignition Control
849
Ignition Control - General Information
850
Ignition Control Specifications
850
Ignition Control - Special Tools
851
Ignition Control System Electrical Schematics - 1.6L / 1.8L
852
Ignition Control System Electrical Schematics - 2.0L
853
Ignition Control System Electrical Schematics - 2.4L
854
Ignition Coil 1.6L & 1.8L & 2.0L Description
855
Ignition Coil 1.6L & 1.8L & 2.0L Removal and Installation
855
Ignition Control System On-Vehicle Service
855
Ignition Coil 2.4L Description
856
Ignition Coil 2.4L Removal & Installation
856
Spark Plug Wire 1.6L & 1.8L & 2.0L Removal & Installation
857
Spark Plug 1.6L & 1.8L & 2.0L Removal & Installation
858
Spark Plug Wire 2.4L Removal & Installation
858
Spark Plug 2.4L Removal & Installation
859
Evaporative Emissions
860
Evaporative Emissions - General Information
861
Canister Control Valve 1.6L /1.8L Electrical Schematics
863
Canister Control Valve 2.0L Electrical Schematics
864
Canister Control Valve 2.4L Electrical Schematics
865
EGR Control Solenoid Valve 2.4L Electrical Schematics
866
Evaporative Emissions - Special Tools
867
Evaporative Emissions Specifications
867
Canister Control Solenoid Valve 2.4L Description
868
Canister Control Valve 1.6L & 1.8L & 2.0L Description
868
Canister Control Valve 1.6L & 1.8L & 2.0L Removal & Installation
868
Canister Control Solenoid Valve 2.4L Removal & Installation
869
Vapor Canister 1.6L & 1.8L & 2.0L Description
869
Vapor Canister 1.6L & 1.8L & 2.0L Removal & Installation
869
Vapor Canister 2.4L Description
870
Vapor Canister 2.4L Removal & Installation
870
EGR Control Solenoid Valve 2.4L Removal & Installation
871
EGR Valve 2.4L Description
872
EGR Valve 2.4L Removal & Installation
873
Fuel Delivery System
874
Description
875
Fuel Delivery System - General Information
875
Fuel Filler Assembly
875
Fuel Tank Assembly
876
EVAP Emissions Assembly
877
Fuel Delivery System Operation
877
Fuel Delivery System Specifications
877
Fuel Delivery System - Special Tools
878
Fuel Delivery System Electrical Schematics
879
Diagnosis & Testing
885
Fuel Delivery System Diagnosis and Testing
885
Fuel Pressure Test
885
Fuel System Troubleshooting Chart
886
Fuel Injector Troubleshooting Chart
887
Fuel Pump Troubleshooting Chart
887
Fuel Delivery System On-Vehicle Service
888
Fuel Pressure Relief Procedure
888
Fuel Pump Description
888
Fuel Pump Removal & Installation
888
Operation
888
Fuel Pump Inspection
890
Fuel Filter Description
891
Fuel Filter Removal & Installation
891
Operation
891
Fuel Injector Rail Description
892
Fuel Injector Rail Removal & Installation - 1.6L & 1.8L & 2.0L
892
Operation
892
Removal & Installation - 1.6L & 1.8L & 2.0L
892
Fuel Injector Description
893
Fuel Injector Rail Removal & Installation - 2.4L
893
Fuel Injector Removal & Installation - 1.6L & 1.8L & 2.0L
893
Operation
893
Removal & Installation - 2.4L
893
Fuel Injector Removal & Installation - 2.4L
894
Removal & Installation - 2.4L
894
Fuel Injector Inspection
895
Fuel Pressure Regulator - with Mitsubishi 2.4L Engine, Description
896
Fuel Pressure Regulator with Mitsubishi 2.4L Engine Remove/Install
896
Operation
896
Removal & Installation
896
Fuel Pressure Regulator Inspection
897
Starting and Charging
898
Starting System Description
899
Starting System Operation
900
Starting System Specifications
900
Starting System Electrical Schematics
901
Starter Motor Bench Test
903
Starter Solenoid Test
903
Starting System Diagnosis and Testing
903
Battery Description
904
Battery Removal & Installation
904
Starting System On-Vehicle Service
904
Battery Hold down Removal & Installation
905
Negative Battery Cable Removal & Installation
905
Positive Battery Cable Removal & Installation
905
Battery Tray Removal & Installation
906
Starter Motor Assembly Description
906
Starter Motor Assembly Removal & Installation - 1.6L & 1.8L & 2.0L
906
Starter Motor Assembly Removal & Installation - 2.4L
907
Charging System
908
Charging System - General Information
909
Charging System - Special Tools
910
Charging System Specifications
910
Charging System Electrical Schematics
911
Charging System Diagnosis and Testing
913
Generator Noise
913
Charging System On-Vehicle Service
914
Generator Removal & Installation - 1.6L & 1.8L & 2.0L
914
Generator Inspection
915
Generator Removal & Installation - 2.4L
915
Cooling System
916
Cooling System - General Information
917
Description
917
Water Pump Assembly - 1.6L & 1.8L & 2.0L
917
Thermostat Housing Assembly - 1.6L & 1.8L & 2.0L
918
Cooling System Operation
919
Engine Coolant Flow Diagram - 1.6L & 1.8L & 2.0L
919
Cooling System - Special Tools
920
Cooling System Specifications
920
Cooling System Electrical Schematics
921
Cooling System Concentration Test
926
Cooling System Diagnosis and Testing
926
Cooling System Pressure Test
926
Cooling System Troubleshooting Chart
927
Cooling System Draining and Filling
928
Cooling System Filling Procedure
928
On-Vehicle Service
928
Operation
929
Thermostat Description
929
Thermostat Removal & Installation - 1.6L & 1.8L & 2.0L
929
Thermostat Removal & Installation - 2.4L
930
Coolant Pump Removal & Installation - 1.6L & 1.8L & 2.0L
931
Thermostat Inspection
931
Coolant Pump Inspection
932
Coolant Pump Removal & Installation - 2.4L
932
Operation
932
Radiator Description
932
Radiator Removal & Installation
932
Removal & Installation - 2.4L
932
Cooling Fan Description
933
Cooling Fan Inspection
934
Cooling Fan Removal & Installation
934
Operation
934
Cooling System On-Vehicle Service
935
Exhaust System
937
Exhaust System General Information
938
Exhaust System Operation
939
Exhaust System Specifications
939
Exhaust System Diagnostic Chart
940
Exhaust Pipe Assembly Removal & Installation
941
Exhaust System On-Vehicle Service
941
Catalytic Converter Description
942
Muffler Removal & Installation
942
Catalytic Converter Removal & Installation
943
DP0 Automatic Transaxle
944
Transaxle and Transfer Case
944
DP0 Automatic Transaxle Description
946
DP0 Transaxle External View
947
DP0 Transaxle Internal View
948
DP0 Transaxle Operation
949
DP0 Transaxle Specifications
950
DP0 Transaxle - Special Tools
951
Automatic Transaxle Electrical Schematics
953
DP0 Transaxle Control Module (TCM) Connector Pin-Out Table
961
Diagnostic Tools (DP0 Transaxle)
962
DP0 Transaxle Diagnosis and Testing
962
Ground Inspection (DP0 Transaxle)
962
Intermittent DTC Troubleshooting (DP0 Transaxle)
962
DP0 Automatic Transaxle DTC List
963
Diagnostic Trouble Code (DTC) Tests (DP0 Transaxle)
965
P0641 - Sensor Feed
965
A/T Fluid Temperature Sensor
966
DP0 Transxle - Diagnostic Procedure
967
DTC Confirmation Procedure (DP0 Transaxle)
967
On Board Diagnostic Logic (DP0 Transaxle)
967
Check A/T Fluid Pressure Sensor and Sensor Ground Circuit
968
Check Transaxle Fluid Pressure and Temperature Sensor Power Supply
968
Check A/T Fluid Pressure Sensor
969
Check TFT Sensor
969
Check DTC (DP0 Transaxle)
970
P0657 - Solenoid Power Supply Circuit Shorted to Voltage
971
Actuate Test
973
Check A/T Solenoid Signal
973
Check A/T Assembly and TCM Electrical Connector
974
Check Solenoid Power Supply
974
P0657 - Solenoid Power Supply Circuit Open
975
Check A/T Assembly Electrical Connector
978
Check Shift Solenoid Valve 6 Resistance
979
P0705 - Multi-Function Switch: Prohibited Position
980
Check Shift Switch Value
983
Check Range Switch Resistance
984
P0710 - Fluid Temperature Sensor
985
Check A/T Fluid Temperature Sensor Resistance
987
Check TFT Sensor Ground Circuit
988
Check TFT Sensor Power Supply
988
P0715 - Turbine Speed Sensor Affected by Interference
989
Check DTC and Turbine Speed Sensor Data Stream
990
Check Turbine Speed Sensor Reference Voltage
991
Check Turbine Speed Sensor Resistance
991
P0730 - Ratio of Transaxle Error
993
Check Fluid Quality, Fluid Level and DTC
995
Check Valve Body Assembly and Fluid Pump and Pipeline
996
Hydraulic Test
996
Check Brake System
997
Check Clutch System
997
Compressed Air Test
997
P0753: Shift Solenoid Valve 1 Open Circuit/Short to Power Supply
999
Check Shift Solenoid Valve 1 (SSV1) Resistance
1002
Check Shift Solenoid Valve 1 (SSV1) Power Supply
1003
Check Shift Solenoid Valve 1 (SSV1) Control Circuit
1004
P0758: Shift Solenoid Valve 2 Open Circuit/Short to Power Supply
1005
Check Shift Solenoid Valve 2 (SSV2) Resistance
1008
Check Shift Solenoid Valve 2 (SSV2) Power Supply
1009
Check Shift Solenoid Valve 2 (SSV2) Control Circuit
1010
P0763 - Shift Solenoid Valve 3 (SSV3) Open/Short to Ground Circuit
1011
P0763 - Shift Solenoid Valve 3 (SSV3) Short to Power Supply
1011
Check Shift Solenoid Valve 3 (SSV3) Resistance
1014
Check Shift Solenoid Valve 3 (SSV3) Power Supply
1015
Check Shift Solenoid Valve 3 (SSV3) Control Circuit
1016
P0768 - Shift Solenoid Valve 4 (SSV4) Open or Short to Ground Circuit
1017
P0768 - Shift Solenoid Valve 4 (SSV4) Short to Power Supply
1017
Check Shift Solenoid Valve 4 (SSV4) Resistance
1020
Check Shift Solenoid Valve 4 (SSV4) Power Supply
1021
Check Shift Solenoid Valve 4 (SSV4) Control Circuit
1022
P0773 - Shift Solenoid Valve 5 (SSV5) Open or Short to Ground Circuit
1024
P0773 - Shift Solenoid Valve 5 (SSV5) Short to Power Supply
1024
Check Shift Solenoid Valve 5 (SSV5) Resistance
1027
Check Shift Solenoid Valve 5 (SSV5) Power Supply
1028
Check Shift Solenoid Valve 5 (SSV5) Control Circuit
1029
P0775 - EVM (Modulation Solenoid Valve) Open Circuit/Short to Ground
1030
P0775 - EVM (Modulation Solenoid Valve) Shorted to Voltage
1030
Check EVM Solenoid Valve Resistance
1033
Check EVM Soneloid Valve Power Supply
1033
Check EVM Signal
1034
Check EVM Solenoid Valve Control Circuit
1034
Check Fluid Pressure
1034
P0795 - (EVLU) Open Circuit or Short to Ground
1036
P0795 - Torque Converter Lock Solenoid Valve (EVLU) Short to Voltage
1036
Check Torque Converter Lock Solenoid Valve Power Supply
1039
Check Torque Converter Lock Solenoid Valve Resistance
1039
Check Torque Converter Lock Solenoid Valve Control Circuit
1040
Check Torque Converter Lock Solenoid Valve Signal
1040
Check EVLU Valve
1041
P0840 - Pressure Sensor
1042
Check A/T Fluid Pressure Sensor Signal
1044
Check Fluid Pressure Sensor Electrical Connector
1044
Check Fluid Pressure Sensor Ground Circuit
1045
Check Fluid Pressure Sensor Power Supply
1045
Check Fluid Pressure Sensor Signal Circuit
1046
Check the Fluid Pressure Sensor
1046
P1928 - Shift Lock Solenoid Valve Circuit Shorted to Voltage
1047
Check Shift Lock Solenoid Valve Signal
1048
Check Shift Lock Solenoid Valve Resistance
1049
Check Shift Lock Solenoid Valve Control Circuit
1050
Check Shift Lock Solenoid Valve Power Supply
1050
P1928 - Shift Lock Solenoid Valve Open Circuit or Short to Ground
1052
P2709 - Shift Solenoid Valve 6 (SSV6) Short to Power Supply
1057
Check Shift Solenoid Valve 6 (SSV6) Resistance
1059
Check Shift Solenoid Valve 6 (SSV6) Power Supply
1060
Check Shift Solenoid Valve 6 (SSV6) Control Circuit
1061
P2709 - Shift Solenoid Valve 6 (SSV6) Open Circuit or Short to Ground
1062
P2753 - EPDE Circuit or Short to Power Supply
1068
P2753 - EPDE Open Circuit or Short to Ground
1068
Check Fluid Cooler Flow Control Solenoid Valve Power Supply
1071
Check Fluid Cooler Flow Control Solenoid Valve Resistance
1071
Check Fluid Cooler Flow Control Solenoid Valve Control Circuit
1072
U0001 - CAN Communication Error
1073
Check CAN-BUS Line Terminal Resistance in TCM
1075
Check CAN-BUS Line
1076
Check the TCM Electrical Connector
1078
Automatic Transaxle On-Vehicle Service
1079
DPO Automatic Transaxle Assembly Removal & Installation
1079
Automatic Shifter Selector Removal & Installation
1083
Transaxle Control Module (TCM) Removal & Installation
1085
F4A4 Automatic Transaxle
1086
F4A4 Automatic Transaxle General Information
1087
F4A4 Automatic Transaxle Operation
1088
Transaxle Hydraulic Schematics
1089
F4A4 Automatic Transaxle Specifications
1090
F4A4 Automatic Transaxle - Special Tools
1091
F4A4 Automatic Transaxle Electrical Schematics
1095
Transaxle Control Module (TCM) Connector Pin-Out Table
1100
F4A4 Automatic Transaxle Diagnosis and Testing
1101
F4A4 Automatic Transaxle Diagnostic Trouble Code (DTC) List
1102
15 - TFT Sensor Open Circuit
1103
Diagnostic Trouble Code (DTC) Tests (F4A4)
1103
Check TFT Sensor Resistance
1104
Check TCM Power Supply and Ground Circuit
1105
Check TFT Sensor Harness
1105
22 - Input Speed Sensor
1106
Check Input Shaft Speed Sensor Power Supply
1108
Check Input Shaft Speed Sensor Signal Circuit
1109
Check Input Shaft Speed Sensor
1110
Check Input Shaft Speed Sensor Signal
1110
Check the Retainer of Deceleration Clutch
1110
23 - Output Speed Sensor Fault
1111
Check Output Shaft Speed Sensor Power Supply
1113
Check Output Shaft Speed Sensor Signal Circuit
1114
Check Output Shaft Speed Sensor
1115
Check Output Shaft Speed Sensor Signal
1115
Check Transfer Case Driven Gear and Drive Gear
1115
26 - Brake Pedal Position Switch Circuit Malfunction
1117
Check Brake Pedal Position Switch Signal
1118
Check Brake Switch Power Supply
1119
31 - Reverse/Low Solenoid Malfunction
1120
Check Reverse/Low Gear Electro-Magnetic Valve
1122
Check R/L Solenoid Power Supply
1123
Check R/L Solenoid Control Circuit
1124
32 - Low Speed Solenoid Malfunction
1125
Check A/T Solenoid Valve Signal
1127
Check Low Signal Electro-Magnetic Valve
1128
Check UD Solenoid Control Circuit
1129
Check UD Solenoid Power Supply
1129
33 - 2Nd Gear Solenoid Open Circuit
1131
Check 2Nd Gear Electro-Magnetic Valve
1134
Check 2Nd Gear Solenoid Control Circuit
1135
Check 2Nd Gear Solenoid Power Supply
1135
34 - Overdrive Solenoid Circuit Malfunction
1137
Check Overdrive Electro-Magnetic Valve
1140
Check OD Solenoid Control Circuit
1141
Check OD Solenoid Power Supply
1141
36 - Damper Clutch System Control Solenoid Malfunction
1143
Check DCC Electro-Magnetic Valve
1146
Check DCC Solenoid Control Circuit
1147
Check DCC Solenoid Power Supply
1147
41 - First Gear, Ratio out of Limits
1149
Check Fluid Quality and Fluid Level and DTC
1151
Check Low Speed Clutch System
1154
Check Reverse/Low Brake System
1154
42 - Second Gear, Ratio out of Limits
1155
Check 2Nd Gear Brake System
1160
43 - Third Gear, Ratio out of Limits
1161
44 - Fourth Gear, Ratio out of Limits
1167
46 - Reverse Gear, Ratio out of Limits
1173
54 - Electrical Relay Open Circuit
1179
Check A/T Relay Control Voltage
1181
Check A/T Relay Control Voltage Circuit
1181
Check A/T Relay Supply Voltage
1181
Check A/T Relay Supply Circuit
1182
On-Vehicle Service
1183
F4A4 Automatic Transaxle Assembly Removal & Installation
1183
F4A4 Automatic Transaxle On-Vehicle Service
1183
Automatic Shifter Selector Removal & Installation (F4A4)
1186
5-Speed Manual Transaxle
1189
5-Speed Manual Transaxle - General Information
1190
QR523 External View
1191
QR523 Internal View
1192
1St Gear/2Nd Gear/3Rd Gear/4Th Gear/5Th Gear
1193
5-Speed Manual Transaxle Operation
1193
Reverse Gear
1193
5-Speed Manual Transaxle Specifications
1194
Transaxle Identification Number
1194
5-Speed Manual Transaxle - Special Tools
1196
Diagnosis & Testing
1202
5-Speed Manual Transaxle Diagnosis and Testing
1202
Abnormal Noise
1202
Symptom Diagnostics
1202
On-Vehicle Service
1203
5-Speed Manual Transaxle On-Vehicle Service
1203
Manual Transaxle Assembly Removal & Installation
1203
Gear Selector & Shifter Assembly Removal & Installation
1207
Gear Selector & Shifter Assembly Disassembly
1210
Gear Selector & Shifter Assembly Assembly
1211
Manual Transaxle Unit Repair
1213
Transaxle Disassembly
1213
Transaxle Specifications
1213
Transaxle Inspection
1217
Transaxle Assembly
1218
Input Shaft Specifications
1221
Input Shaft Disassembly
1222
Input Shaft Assembly
1224
Input Shaft Inspection
1228
Output Shaft Disassembly
1230
Output Shaft Assembly
1233
Output Gear for Reverse Gear Disassemble
1239
Output Gear for Reverse Inspection
1239
5Th-Reverse Gear Shift Fork Disassemble
1240
3Rd-4Th Gear Shift Fork Disassembly
1241
5Th-Reverse Gear Shift Fork Assembly
1241
1St-2Nd Gear Shift Fork Disassembly
1242
3Rd-4Th Gear Shift Fork Assembly
1242
1St-2Nd Gear Shift Fork Assembly
1243
Transaxle Clutch Housing Assembly Disassembly
1244
Transaxle Clutch Housing Assembly Assembly
1246
Transaxle Main Housing Assembly Assembly
1248
Front Differential
1250
Front Differential - General Information
1251
Front Differential Exploded View
1252
Front Differential - Special Tools
1253
Front Differential Operation
1253
Front Differential Specifications
1253
Differential Carrier Removal & Installation
1255
Differential Unit Repair
1255
Differential Carrier Assembly
1256
Differential Carrier Inspection
1256
Clutch System
1259
Clutch System Description
1260
Clutch System Operation
1260
Clutch System Specifications
1260
Clutch System - Special Tools
1261
Clutch and Pressure Plate Removal & Installation
1262
Clutch Assembly Service
1262
Clutch and Pressure Plate Inspection
1263
Clutch and Pressure Plate Installation
1263
Clutch Pedal Free Travel
1264
Clutch Pedal Height
1264
Clutch Master Cylinder Description
1265
Clutch Master Cylinder Removal & Installation
1265
Clutch Slave Cylinder Removal & Installation
1267
Bleeding Hydraulic Clutch Operation
1268
Transfer Case (4X4)
1269
Transfer Case (4X4) General Information
1270
Transfer Case On-Vehicle Service
1271
Transfer Case Removal & Installation
1271
Transfer Case Disassembly
1272
Transfer Case Unit Repair
1272
Transfer Case Assembly
1274
Driveline and Axle
1275
Driveline and Axle General Information
1276
Front Axle Specifications
1276
Front Axle View
1276
Front Axle - Special Tools
1277
Clunking Noise During Acceleration
1278
Front Axle Diagnosis and Testing
1278
Noise or Vibration on Turns
1278
Shudder or Vibration During Acceleration
1278
Front Axle On-Vehicle Service
1279
Front Hub and Bearing Removal & Installation
1279
Front Axle Shaft Removal & Installation
1280
Rear Axle
1282
Rear Axle - General Information
1283
Rear Axle View
1283
Rear Axle - Special Tools
1284
Rear Axle Specifications
1284
Rear Axle Diagnosis and Testing
1285
Visual Inspection for Fluid Leaks (4X4)
1285
Rear Axle On-Vehicle Service
1286
Rear Hub and Bearing Removal & Installation
1286
Rear Axle Assembly (4X4) Description
1287
Rear Axle Assembly (4X4) Operation
1288
Rear Axle Assembly (4X4) Removal & Installation
1288
Interactive Torque Management (ITM) System (4X4)
1290
Interactive Torque Management (ITM) System (4X4) - General Information
1291
Interactive Torque Management (ITM) System (4X4) Operation
1292
Interactive Torque Management (ITM) System (4X4) Specifications
1292
ITM Control Module Electronic Signals
1293
Interactive Torque Management (ITM) System (4X4) - Special Tools
1294
Interactive Torque Management (ITM) Controller Description
1295
Interactive Torque Management (ITM) System (4X4) On-Vehicle Service
1295
Interactive Torque Management (ITM) Controller Removal/Installation
1296
Interactive Torque Management (ITM) Control Module Description
1297
Interactive Torque Management Control Module Removal/Installation
1297
Diagnosis & Testing
1298
Drive Shaft (4X4)
1298
General Information
1298
Drive Shaft (4X4) - General Information
1299
Drive Shaft (4X4) Specifications
1299
Clunking Noise During Acceleration
1300
Drive Shaft (4X4) Diagnosis and Testing
1300
Shudder or Vibration During Acceleration
1300
Vibration at High Speeds
1300
Drive Shaft (4X4) On-Vehicle Service
1301
Drive Shaft (4X4) Removal and Installation
1301
Rear Intermediate Drive Shaft Removal & Installation
1301
Front Suspension
1302
Front Suspension - General Information
1303
Front Suspension Components View
1304
Front Axle Shaft
1305
Front Suspension Operation
1305
Front Suspension Specifications
1305
Front Suspension - Special Tools
1306
Front Suspension Diagnosis and Testing
1307
Vehicle Suspension Troubleshooting Chart
1307
Front Steering Knuckle Description
1308
Front Steering Knuckle Removal & Installation
1308
Front Suspension On-Vehicle Service
1308
Front Lower Control Arm Description
1310
Front Lower Control Arm Removal & Installation
1310
Front Lower Control Arm Inspection
1312
Front Stabilizer Bar Link Removal & Installation
1312
Front Stabilizer Bar Removal & Installation
1313
Front Strut Assembly Description
1314
Front Strut Assembly Diagnosis & Testing
1315
Front Strut Assembly Operation
1315
Front Strut Assembly Removal & Installation
1315
Front Coil Spring Description
1317
Front Coil Spring Removal & Installation
1317
Front Sub-Frame Assembly Removal & Installation
1318
Front Strut Disassembly
1322
Front Strut Inspection
1323
Front Strut Assembly
1324
Rear Suspension
1326
Removal & Installation
1326
Rear Suspension - General Information
1327
Rear Suspension Components View
1327
Rear Suspension Operation
1328
Rear Suspension Specifications
1329
Rear Suspension Diagnosis and Testing
1330
Rear Lower Control Arm Removal & Installation
1331
Rear Suspension On-Vehicle Service
1331
Rear Upper Control Arm Removal & Installation
1332
Rear Shock Absorber Description
1333
Rear Shock Absorber Removal & Installation
1333
Rear Stabilizer Bar Link Removal & Installation
1333
Rear Coil Spring Description
1334
Rear Shock Absorber Inspection
1334
Rear Coil Spring Description Removal & Installation
1335
Rear Trailing Arm Assembly Removal & Installation
1336
Wheel Alignment
1339
General Information
1340
Curb Height Measurement
1340
Pre-Wheel Alignment Inspection
1340
Wheel Alignment - General Information
1340
Wheel Alignment - Specifications
1341
Wheel Alignment Setup
1341
Front Axle Alignment Specifications
1342
Rear Axle Alignment Specifications
1342
Diagnosis & Testing
1343
Tire Wear Chart
1343
Wheel Alignment - Diagnosis and Testing
1343
Alignment Troubleshooting Chart
1344
Front Axle Toe-In Adjustment
1345
Front Camber Adjustment
1345
Front Wheel Alignment Specifications
1345
Wheel Alignment - on Vehicle Service
1345
Rear Axle Toe-In Adjustment
1346
Rear Wheel Alignment Specifications
1346
Rear Camber Adjustment
1347
Wheels and Tires
1348
Wheels and Tires - General Information
1349
Wheels and Tires Specifications
1349
Diagnosis & Testing
1351
Tire Wear Patterns
1351
Wheel Out-Of-Round Inspection
1351
Tire and Wheel Vibration
1351
Wheels and Tires Diagnosis and Testing
1351
On-Vehicle Service
1352
Tire Repair
1352
Tire Replacement Procedure
1352
Wheels and Tires On-Vehicle Service
1352
Wheel Assembly Description
1353
Wheel Assembly Removal & Installation
1353
Wheel Balance Description
1353
Tire Rotation Description
1354
Wheel Balance Procedure
1354
Non-Directional Tires
1355
Directional Tires
1355
Steering
1356
Steering - General Information
1357
Steering - Special Tools
1358
Steering - Specifications
1358
Power Steering Troubleshooting Chart
1359
Steering Diagnosis and Testing
1359
Power Steering Fluid Troubleshooting Chart
1360
Power Steering Filling and Flushing
1361
Power Steering Inspection
1362
Steering Column
1363
Steering Column - General Information
1364
Steering Column - Special Tool
1365
Steering Column Specifications
1365
Loose Steering / Vehicle Leads / Drifts Troubleshooting Chart
1366
Steering Column Diagnosis and Testing
1366
Steering Column On-Vehicle Inspection
1367
Steering Wheel Removal & Installation
1367
Static Steering Force Inspection
1368
Steering System Inspection
1368
Steering Wheel Free-Play Inspection
1368
Steering Column Shroud Removal & Installation
1369
Steering Wheel Return to Center Inspection
1369
Steering Column Shaft Removal & Installation
1370
Steering Gear
1373
Steering Gear - General Information
1374
Steering Gear Special Tool
1374
Steering Gear Specifications
1374
Binding and Sticking Troubleshooting Chart
1375
Insufficient Assist / Poor Return to Center Troubleshooting Chart
1375
Steering Gear - LHD Removal & Installation
1376
Steering Gear On-Vehicle Service
1376
Steering Gear - RHD Removal & Installation
1380
Tie Rod Removal & Installation
1384
Tie Rod Inspection
1385
Power Steering Pump
1386
Power Steering Pump - General Information
1387
Power Steering Pump Specifications
1387
Power Steering Pump Diagnosis and Testing
1388
Steering System Noise Troubleshooting Chart
1388
Power Steering Pump - 1.6L & 1.8L & 2.0L Removal & Installation
1389
Steering Pump On-Vehicle Service
1389
Power Steering Pump - 2.4L Removal & Installation
1390
Power Steering Fluid Reservoir Removal & Installation
1391
Power Steering Pressure/Return Lines 1.6L/1.8L/2.0L Removal/Install
1392
Power Steering Pressure and Return Lines - 2.4L Removal & Installation
1394
Brakes
1396
Base Brakes General Information
1397
Front Disc Brake View
1397
Base Brakes Operation
1398
Rear Disc Brake View
1398
Base Brakes Specifications
1399
Base Brakes - Special Tools
1400
Brake System Electrical Schematics
1401
Diagnosis & Testing
1402
Base Brakes Diagnosis and Testing
1402
Brake Noise
1402
Preliminary Brake Check
1402
Braking Concerns
1403
Brake Bleeding Information
1404
Brake Bleeding Procedure
1404
Manual Brake Bleeding
1404
Pressure Brake Bleeding
1405
On-Vehicle Service
1404
Master Cylinder - LHD Description
1406
Master Cylinder - LHD Removal & Installation
1406
Master Cylinder - RHD Description
1407
Master Cylinder - RHD Removal & Installation
1408
Power Brake Booster - LHD Description
1409
Power Brake Booster - LHD Removal & Installation
1409
Power Brake Booster - RHD Description
1411
Power Brake Booster - RHD Removal & Installation
1411
Front Brake Caliper Description
1413
Front Brake Caliper Removal & Installation
1414
Rear Brake Caliper Description
1414
Rear Brake Caliper Description Removal & Installation
1415
Braking Surface Inspection
1416
Front Brake Rotor Inspection
1416
Front Brake Rotor Removal & Installation
1416
Rotor Minimum Thickness
1416
Rear Brake Rotor Inspection
1417
Rear Brake Rotor Removal & Installation
1417
Rotor Runout
1417
Rear Brake Backing Plate Removal & Installation
1418
Front Brake Pads Removal & Installation
1419
Front Brake Pads Inspection
1420
Rear Brake Pads Removal & Installation
1420
Rear Brake Pads Inspection
1421
Front Brake Caliper Disassemble
1422
Front Brake Caliper Assembly
1423
Front Brake Caliper Inspection
1423
Rear Brake Caliper Disassemble
1425
Rear Brake Caliper Inspection
1426
Rear Brake Caliper Assembly
1427
Antilock Brakes
1429
Antilock Brakes - General Information
1430
ABS Braking
1431
Antilock Brakes Operation
1431
Antilock Brakes Specifications
1431
Antilock Brakes - Special Tools
1432
Antilock Brake System - 1.6L / 1.8L Electrical Schematics
1433
Antilock Brake System - 2.0L / 2.4L Electrical Schematics
1436
Antilock Brake System (ABS) Module Connector Pin-Out Table
1439
Antilock Brake System (ABS) Diagnosis and Testing
1440
Antilock Brake System DTC List
1441
Antilock Brake System Diagnostic Trouble Code (DTC) Tests
1442
C1101 - Battery Voltage High
1442
C1102 - Battery Voltage Low
1442
Check ABS Module Electrical Connector
1446
Check ABS Module Power Supply
1447
Check ABS Module Power Supply Circuit
1447
Check ABS System Voltage
1447
Check the Battery
1447
C1200 - Left Front Wheel Speed Sensor Circuit Open or Shorted
1449
Check ABS Module DTC
1451
Check Left Front Wheel Sensor Reference Signal Circuit
1452
Check Left Front Wheel Speed Sensor Electrical Connector
1452
Check Left Front Wheel Speed Sensor Resistance
1452
Check Left Front Wheel Sensor Ground Circuit for a Short to Voltage
1453
Check Left Front Wheel Speed Sensor Ground Circuit for an Open
1453
Check Left Front Wheel Speed Sensor Ground Circuit for Short to Ground
1453
C1203 - Right Front Wheel Speed Sensor Circuit Open or Shorted
1454
Check Right Front Wheel Speed Sensor Electrical Connector
1457
Check Right Front Wheel Speed Sensor Reference Signal Circuit
1457
Check Right Front Wheel Speed Sensor Resistance
1457
Check R. Front Wheel Speed Sensor Ground Circuit for Short to Ground
1458
Check R. Front Wheel Speed Sensor Ground Circuit for Short to Voltage
1458
Check Right Front Wheel Speed Sensor Ground Circuit for an Open
1458
C1206 - Left Rear Wheel Speed Sensor Circuit Open or Shorted
1459
Check Left Rear Wheel Speed Sensor Electrical Connector
1462
Check Left Rear Wheel Speed Sensor Reference Signal Circuit
1462
Check Left Rear Wheel Speed Sensor Resistance
1462
Check Left Rear Wheel Speed Sensor Ground Circuit for an Open
1463
Check Left Rear Wheel Speed Sensor Ground Circuit for Short to Ground
1463
Check Left Rear Wheel Speed Sensor Ground Circuit for Short to Voltage
1463
C1209 - Right Rear Wheel Speed Sensor Circuit Open or Shorted
1464
Check Right Rear Wheel Speed Sensor Electrical Connector
1467
Check Right Rear Wheel Speed Sensor Ground Circuit for an Open
1467
Check Right Rear Wheel Speed Sensor Reference Signal Circuit
1467
Check Right Rear Wheel Speed Sensor Resistance
1467
Check R. Rear Wheel Speed Sensor Ground Circuit for Short to Ground
1468
Check R. Rear Wheel Speed Sensor Ground Circuit for Short to Voltage
1468
C1604 - ECU Defect, Internal Errors or Solenoid Fault
1469
Check ABS Module Power Supply and Ground Circuit
1470
Antilock Brake System (ABS) Bleeding Procedure
1471
Antilock Brake System (ABS) On-Vehicle Service
1471
Antilock Brake System (ABS) Hydraulic Control Module Remove/Install
1472
Front Wheel Speed Sensor Removal & Installation
1472
Rear Wheel Speed Sensor Removal & Installation
1473
Parking Brake
1474
Parking Brake - Special Tools
1475
Parking Brake General Information
1475
Parking Brake Specifications
1475
Parking Brake System Electrical Schematics
1476
Parking Brake Adjustment
1477
Parking Brake Operation
1477
Parking Brake System Diagnosis and Testing
1477
Parking Brake Warning Light
1477
Parking Brake Lever Removal & Installation
1479
Parking Brake On-Vehicle Service
1479
Parking Brake Cable Removal & Installation
1480
Parking Brake Shoes Removal & Installation
1481
Heating and Air Conditioning
1483
Heating and Air Conditioning - General Information
1484
Heating and Air Conditioning Operation
1486
Heating and Air Conditioning Specifications
1486
Heating and Air Conditioning - Special Tools
1487
Air Conditioner Control - 1.6L & 1.8L Electrical Schematics
1488
Air Conditioner Control - 2.0L & 2.4L Electrical Schematics
1491
A/C System Performance
1494
A/C System Troubleshooting Chart
1494
Heating and Air Conditioning Diagnosis and Testing
1494
Heater Performance
1496
Mechanical Problems (Heater)
1496
Obstructed Coolant Flow
1496
Temperature Control (Heater)
1496
Heating and Air Conditioning On-Vehicle Service
1497
Manual Temperature Control Module Removal and Installation
1497
Blower Motor Resistor Removal & Installation
1498
Heating and Air Conditioning System Controls
1500
Heating and Air Conditioning System Controls Description
1501
Heating and Air Conditioning System Controls Operation
1503
Discharge Air Flow
1504
Heating and Air Conditioning System Controls - Special Tools
1505
Heating and Air Conditioning System Controls Specifications
1505
Heating and Air Conditioning System Controls On-Vehicle Service
1506
Recirculation Door Actuator Removal & Installation
1506
Air Distribution
1507
Air Distribution General Information
1508
Air Distribution Specifications
1508
Air Distribution - Special Tools
1509
Air Distribution Diagnosis and Testing
1510
Blower Motor Electrical Troubleshooting
1510
Blower Motor Noise
1510
Blower Motor Vibration
1510
Air Distribution - On-Vehicle Service
1511
HVAC Housing Removal & Installation
1511
Blower Motor Description
1512
Blower Motor Removal & Installation
1513
Heating and Air Conditioning System Plumbing
1514
Heating and Air Conditioning System Plumbing Description
1515
Heating and Air Conditioning System Plumbing Specifications
1515
Heating and Air Conditioning System Plumbing - Special Tools
1516
Diagnosis & Testing
1517
A/C Compressor Noise Testing
1517
Heating and Air Conditioning System Plumbing Diagnosis and Testing
1517
Temperature Control
1517
Refrigerant System Empty
1518
Refrigerant System Leaks
1518
Refrigerant System Low
1518
A/C System Evacuation and Recharge
1519
Connecting Refrigerant Recovery/Recycling Station
1519
A/C System Evacuation
1520
A/C System Recharge
1520
Heating and Air Conditioning System Plumbing - On-Vehicle Service
1519
On-Vehicle Service
1520
Compressor Description
1521
Compressor Removal & Installation - 1.6L & 1.8L & 2.0L
1521
Compressor Removal & Installation - 2.4L
1523
Condenser Description
1524
Evaporator Description
1524
Evaporator Removal & Installation
1524
Accumulator Description
1525
Accumulator Removal & Installation
1525
Condenser Description Removal & Installation
1525
Liquid Line Description
1526
Liquid Line Removal & Installation
1526
Suction Line Description
1527
Suction Line Removal & Installation
1527
Heater Core Description
1529
Heater Core Removal & Installation
1529
Airbag System
1530
Restraints
1530
Active Restraints Operation
1531
Passive Restraints Operation
1531
Restraints General Information
1531
Restraints Specifications
1531
Restraints - Special Tools
1532
Airbag Control System Electrical Schematics
1533
Airbag Control Module Connector Pin-Out Table
1536
Airbag Control System Diagnosis and Testing
1537
Airbag Control System Diagnostic Trouble Code (DTC) List
1538
Restraints Control Module DTC List
1538
Airbag Control System Diagnostic Trouble Code (DTC) Tests
1540
B1102 - Battery Voltage Low
1540
Check Restraints Control Module (RCM) Electrical Connector
1543
Check Restraints Control Module (RCM) Power Supply
1543
Check Restraints Control Module (RCM) Supply Circuit
1544
B1346 - Driver Airbag Resistance too High or Open (1St Stage)
1545
Firing Loop for Driver Front Airbag
1546
Firing Loop Resistance for Driver Front Airbag
1546
Test for Driver Front Airbag Firing Loop Diagnosis
1547
Check Driver Airbag Module
1548
Check Driver Airbag Module Control Circuits
1548
Check Connectors
1551
B1352 - Passenger Airbag Resistance too High or Open (1St Stage)
1552
Firing Loop Resistance for Passenger Front Airbag
1553
Test for Passenger Front Airbag Firing Loop Diagnosis
1553
Firing Loop for Passenger Front Airbag
1554
Check Front Passenger Airbag Module
1555
B2501 - Warning Lamp Fault-Open
1558
Check RCM DTC
1560
Check Warning Lamp
1560
Check Warning Lamp Circuits
1560
B2503 - Warning Lamp Fault-Short to Ground
1562
B2504 - Warning Lamp Fault-Short to Battery
1566
B1620 - Internal Fault - Replace ECU
1570
Airbag System Disarming Procedure
1575
Airbag System On-Vehicle Service
1575
Driver Side Airbag Removal & Installation
1575
Airbag System
1576
Front Passenger Side Airbag Removal & Installation
1576
Restraints Control Module (RCM) Removal & Installation
1578
Seat Belt System
1579
Description
1580
Operation
1580
Seat Belt System General Information
1580
Seat Belt System Special Tools
1580
Seat Belt System Specifications
1580
Front Seat Belt and Pre-Tensioner Removal & Installation
1581
Seat Belt Slider Track Removal & Installation
1582
Rear Seat Belt and Pre-Tensioner Removal & Installation
1583
Body and Accessories
1585
Diagnosis & Testing
1586
Electrical Schematics
1586
Table
1586
Audio System Description
1588
Audio System Electrical Schematics
1589
Radio Removal & Installation
1592
CD Changer Removal & Installation
1593
Antenna Removal & Installation
1594
A-Pillar Trim Panel Removal & Installation
1595
B-Pillar Lower Trim Panel Removal & Installation
1595
Body Interior Trim
1595
B-Pillar Upper Trim Panel Removal & Installation
1596
C-Pillar Lower Trim Panel Removal & Installation
1596
Assist Handle Removal & Installation
1597
C-Pillar Upper Trim Panel Removal & Installation
1597
Pedal Pad Removal & Installation
1598
Scuff Plate Removal & Installation
1598
Sun Visor Removal & Installation
1598
Headliner Removal & Installation
1599
CAN Vehicle Communications Description
1600
CAN Vehicle Communications Electrical Schematics
1601
Chime Description
1603
Chime Electrical Schematics
1604
Door Locks
1613
Power Door Lock System Electrical Schematics
1614
Door Lock Assembly Removal & Installation
1619
Door Lock Assembly Inspection
1621
Door Lock Switch Removal & Installation
1619
Body Control Module - BCM
1622
Body Control Module Electrical Schematics
1623
On-Vehicle Service
1628
Body and Accessories On-Vehicle Service
1628
Body Control Module (BCM) Removal & Installation
1628
Instrument Panel Removal & Installation
1629
Lower Console Removal & Installation
1634
Instrument Cluster
1636
Instrument Cluster Special Tools
1637
Instrument Cluster Specifications
1637
Instrument Cluster Electrical Schematics
1638
Instrument Cluster Connector Pin-Out Table
1646
Bodya and Accessories Diagnosis and Testing
1648
Clearing Service Monitor Lamp
1648
Diagnostic Help
1648
Ground Inspection
1648
Intermittent DTC Troubleshooting
1648
Diagnostic Tools
1649
Diagnostic Trouble Code (DTC) List
1649
Instrument Cluster DTC List
1649
Body and Accessories - Diagnostic Trouble Code (DTC) Tests
1650
U029C - Battery over Voltage Error
1650
U029C - Battery under Voltage Error
1650
Check Instrument Cluster (IC) Electrical Connector
1653
Check Instrument Cluster (IC) Power Supply
1653
Check Instrument Cluster (IC) Supply Circuit
1654
U040F - Temperature Sensor Shorted to Supply
1656
U040F: Temperature Sensor Shorted to Ground (with 2.4L Engine System)
1656
Check Coolant Temperature Sensor (for IC) Electrical Connector
1658
Check Coolant Temperature Sensor (for IC) Reference Voltage
1658
Check Coolant Temperature Meter Indicator
1660
U050F - EEPROM Checksum Error
1661
Check Instrument Cluster (IC) Power Supply and Ground
1662
U0303 - Fuel Sensor Open Circuit or Shorted to Supply
1663
U0303 - Fuel Sensor Short to Ground
1663
Check Fuel Level Sensor Electrical Connector
1665
Check Fuel Level Sensor Reference Voltage
1665
Check Fuel Level Sensor Circuit for Open or Short
1666
Check Fuel Level Sensor Ground Circuit
1666
Check Fuel Level Sensor Resistance
1667
Instrument Cluster Removal & Installation
1668
On-Vehicle Service
1668
Description
1669
Interior Lamps
1669
Interior Lamps Electrical Schematics
1670
Front Room Lamp Removal & Installation
1675
Middle/Rear Courtesy/Dome Lamp Removal & Installation
1675
Key Hole Lamp Removal & Installation
1676
Power Outlet
1677
Power Outlet Electrical Schematics
1678
Power Outlet Removal & Installation
1679
Power Window
1680
Power Window System Electrical Schematics
1681
Power Window Motor Removal & Installation
1684
Power Window Switch Removal & Installation
1684
Power Window Motor Inspection
1687
Seats
1688
Heated Seat Electrical Schematics
1689
Front Seat Removal & Installation
1690
Rear Seats Removal & Installation
1691
Heated Seat Element Removal & Installation
1693
Heated Seat Switch Removal & Installation
1693
Immobilizer Control Module
1694
Immobilizer Control Module Electrical Schematics
1695
Immobilizer Control Module Connector Pin-Out Table
1696
Immobilizer Control Module Diagnosis and Testing
1697
Diagnostic Trouble Code (DTC) List
1698
Immobilizer Control Module DTC List
1698
No Response from Remote Keyless Entry (RKE) Transmitter
1699
Remote Keyless Entry (RKE) Inoperative
1699
B1000 - ECU Defect: Internal Errors
1701
Immobilizer Control Module Diagnostic Trouble Code (DTC) Tests
1701
B3042 - W-Line Short Circuit to Ground
1705
B3043 - W-Line Short Circuit to Battery
1705
B3050 - Relay External Line Short Circuit to Ground or Open Circuit
1710
B3053 - Relay External Line Short Circuit to Battery
1710
B3055 - no Transponder Modulation or no Transponder
1716
B3056 - no Transponder Fixed Code Programmed
1716
B3060 - Unprogrammed Transponder Fixed Code Received
1722
B3061 - Disturbed or no Challenge/Response Transponder Communication
1722
B3077 - Read-Only Transponder Detected
1722
Immobilizer Control Module On-Line Service
1728
Immobilizer Control Module Removal & Installation
1728
Matching Engine Control Module (ECM) to New Immobilizer Control Module
1728
Body Exterior
1729
Body Dimensions
1731
Front Body Structure
1732
Body Dimensions
1732
Dimension of Engine Compartment
1732
Dimension of Body Openings
1733
Dimension of Front Structure
1735
Body Frame Dimensions (Units: MM)
1737
Vehicle Clearance - Front View
1738
Body Side View
1741
Body Rear View
1747
Bumpers
1750
Front Bumper Removal & Installation
1750
Doors Specifications
1751
Weatherstrip
1752
Front Door Disassembly
1752
Front Door Removal & Installation
1752
Front Door Adjustment
1756
Replacing Front Door Hinge
1756
Rear Door Disassembly
1757
Rear Door Removal & Installation
1757
Rear Door Adjustment
1758
Back Cargo Door Disassembly
1759
Back Cargo Door Removal & Installation
1759
Replacing Rear Door Hinge
1759
Back Cargo Door Adjustment
1761
Exterior Lamps Description
1762
Exterior Lamps Specifications
1762
Headlamp Aiming System Electrical Schematics
1763
Parking, License Plate and Tail Lamps Electrical Schematics
1765
Fog Lamps Electrical Schematics
1767
Side Turn Signal and Hazard Warning Lamps Electrical Schematics
1769
Stop Lamps Electrical Schematics
1771
Backup Lamp Electrical Schematics
1772
Front Combination Lamp Assembly Removal & Installation
1773
Headlamp Adjustment Procedure
1774
Rear Combination Lamp Assembly Removal & Installation
1774
Headlamp Removal & Installation
1775
Front Fog Lamp Removal & Installation
1776
Rear Fog Lamp Removal & Installation
1777
Tail/Backup/Stop Lamp Removal & Installation
1778
Turn Signal Lamp Removal & Installation
1779
High Mounted Stop Lamp Removal & Installation
1781
License Plate Lamp Removal & Installation
1781
Fender
1783
Front Fender Removal & Installation
1783
Fuel Door Removal & Installation
1784
Grille Removal & Installation
1785
Hood
1786
Hood Adjustment
1786
Hood Removal & Installation
1786
Hood Release Cable Removal & Installation
1787
Luggage Rack Removal & Installation
1788
Spare Tire Support Removal & Installation
1789
Horn
1790
Horn Electrical Schematics
1791
Horn Removal & Installation
1792
Mirrors Description
1793
Power Mirrors Electrical Schematics
1794
Heated Mirrors Electrical Schematics
1796
Outside Mirror Removal & Installation
1798
Paint Codes
1799
Paint
1799
Radiator Support Removal & Installation
1800
Stationary Glass Description
1801
Rear Window Defogger Electrical Schematics
1802
Stationary Glass
1803
Front Windshield Removal and Installation
1803
Rear Window Removal and Installation
1805
Sunroof Description
1808
Sunroof Electrical Schematics
1810
Diagnosis & Testing
1812
Sunroof Diagnosis and Testing
1812
Sunroof Initialization Steps
1812
Sunroof Memory Loss
1812
Sunroof Memory Relearn
1812
On-Vehicle Service
1813
Sunroof Glass Removal & Installation
1813
Sunroof On-Vehicle Service
1813
Sunroof Sun Visor Removal & Installation
1813
Sunroof Control Module Removal & Installation
1814
Sunroof Motor Removal & Installation
1814
Front Door Weatherstrip Removal & Installation
1815
Rear Door Weatherstrip Removal & Installation
1816
Wipers and Washers Description
1817
Wiper and Washer System Electrical Schematics
1818
Front Wiper Motor Removal & Installation
1822
Rear Wiper Motor Removal & Installation
1823
Front Wiper Arm Removal & Installation
1824
Rear Wiper Arm Removal & Installation
1824
Front Wiper Link Removal & Installation
1825
Washer Bottle Removal & Installation
1825
Washer Pump Removal & Installation
1825
Wiper Switch Removal & Installation
1826
Wiring
1827
Electrical Schematics
1828
Wiring Description
1828
International Symbols
1829
Symbols and Their Definitions Used in the Electrical Schematics
1830
Electrical Troubleshooting/Troubleshooting Wiring Problems
1831
Intermittent and Poor Connections
1831
Testing for Continuity/Testing for a Short to Ground
1831
Testing for Voltage
1831
Electrical Troubleshooting
1832
Electrical Troubleshooting Tools
1832
Jumper Wires
1832
Voltmeter
1832
Ohmmeter
1833
Electrical Repair
1834
Fuse Replacement
1834
Wire Repair
1834
Battery Cable
1835
Electrical Components
1835
Sensors, Switches, and Relays
1835
Connectors
1836
Disconnecting Connectors
1836
Connector Terminals
1837
Connector/Terminal Replacement
1837
Locking Connector
1837
Vehicle Power Distribution
1838
Vehicle Power Distribution - General Information
1839
Power Distribution Electrical Schematics
1840
Vehicle Ground Distribution
1853
Vehicle Ground Distribution General Information
1854
Ground Distribution Electrical Schematics
1855
Vehicle Fuse Box Information
1863
Power Fuse Box Description
1864
Vehicle Fuse Box Description
1864
Power Fuse Box Overview
1865
Front Fuse and Relay Box Description
1866
Front Fuse and Relay Box Overview
1867
Body Fuse and Relay Box Description
1868
Body Fuse and Relay Box Overview
1869
Vehicle Wiring Harness Layout
1870
General Information
1871
How to Read Harness Layout Diagrams
1871
Vehicle Wiring Harness Layout Description
1871
Vehicle Harness Layout Diagram
1872
Vehicle Harness Routing Maps
1872
Engine Control Harness - with 1.6L & 1.8L Engine
1874
Engine Control Harness - with ACTECO 2.0L Engine
1877
Engine Control Harness - with MITSUBISHI 2.4L Engine
1879
Engine Room Harness - with 2.0L & 2.4L Engine
1881
Main Harness
1884
Body Harness
1887
Roof Harness
1889
Front Door LH Harness
1890
Front Door RH Harness
1891
Rear Door LH Harness
1892
Rear Door RH Harness
1893
Back Door Harness
1894
Restraints Harness
1895
Index
1896
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