ABB MicroFlex e190 Manuals

ABB MicroFlex e190 Manuals

Manuals and User Guides for ABB MicroFlex e190. We have 3 ABB MicroFlex e190 manuals available for free PDF download: User Manual, Quick Installation Manual

ABB MicroFlex e190 User Manual

ABB MicroFlex e190 User Manual (210 pages)

Brand: ABB | Category: Servo Drives | Size: 6 MB

Table of Contents

Table of Contents
5
1 Safety

13
- What this Chapter Contains
  13
- Use of Warnings
  13
- Safety in Installation and Maintenance
  14
  - Electrical Safety
    14
  - Grounding
    16
  - Permanent Magnet Motor Drives
    17
- General Safety
  18
  - Printed Circuit Boards
    18
- Safe Start-Up and Operation
  19
  - General Safety
    19
  - Network Security
    20
2 Introduction to the Manual

21
- What this Chapter Contains
  21
- Target Audience
  21
- Contents of this Manual
  22
- Related Documents
  23
- Quick Installation and Start-Up Flowchart
  24
- Terms and Abbreviations
  25
  - General Terms
    25
  - Trademarks
    25
3 Operation Principle and Hardware Description

27
- What this Chapter Contains
  27
- Product Overview
  27
  - Layout - Front
    28
  - Layout - Top
    29
  - Layout - Bottom
    29
  - Main Circuit
    30
- Type Designation Label
  31
  - Type Designation Key
    31
  - Memory Unit - MU
    32
4 Mechanical Installation

33
- What this Chapter Contains
  33
- Contents of the Package
  34
- Main Dimensions
  35
- Cabinet Construction
  36
- Installation Procedure
  39
  - Requirements for the Installation Site
    39
  - Required Tools
    39
  - Direct Wall Mounting
    40
  - Mains Filter Installation
    40
  - Braking Resistor Installation
    40
5 Planning the Electrical Installation

41
6 Electrical Installation: AC Input / DC Input, Motor and Brake

49
- What this Chapter Contains
  49
- Checking the Insulation of the Assembly
  50
  - Drive
    50
  - Supply Cable
    50
  - Motor and Motor Cable
    50
  - Braking Resistor Assembly
    50
- Power Cable Connection
  51
- Control Circuit Supply (Optional)
  56
- Motor Brake Connection
  57
  - Thermal Switch Connection
    58
7 Electrical Installation: Input / Output

59
8 Installation Checklist

91
- Checklist
  91
9 Start-Up

93
- What this Chapter Contains
  93
- Safety
  93
- Introduction
  93
- Connect the Microflex E190 to the PC
  93
- Install Mint Workbench
  94
- Configure the PC Ethernet Adapter
  94
- Enable the Ethernet Adapter for Mint Workbench
  95
- Start the Microflex E190
  95
  - Preliminary Checks
    95
  - Power on Checks
    95
- Start Mint Workbench
  96
- Commissioning Wizard
  97
- Optimizing the Velocity Response
  102
- Further Configuration
  106
  - Configuration Tool
    106
  - Ethercat Tool
    106
  - Ethernet POWERLINK
    106
  - Parameters Tool
    107
  - Spy Window
    107
  - Other Tools and Windows
    108
- Safe Torque off (STO) Acceptance Test
  108
10 Fault Tracing

109
- What this Chapter Contains
  109
  - Problem Diagnosis
    109
  - Supportme Feature
    109
  - Power-Cycling the Microflex E190
    110
- Microflex E190 Indicators
  111
  - Ethercat® Mode
    111
  - Ethernet POWERLINK Mode
    112
  - Drive Status Display
    114
  - Power
    116
  - Communication
    116
  - Mint Workbench
    116
  - Tuning
    117
  - Ethernet
    117
- Warning Messages Generated by the Drive
  119
  - Axis Warnings
    119
  - Controller Warnings
    120
- Error Messages Generated by the Drive
  122
  - Autotuning Errors
    122
  - Parameter Errors
    131
  - Communication Errors
    132
  - Axis Errors
    133
  - Controller Errors
    139
11 Maintenance

141
- What this Chapter Contains
  141
- Safety
  141
- Maintenance Intervals
  141
- Heat Sink
  142
- Cooling Fan
  143
  - Removing the Fan
    143
  - Replacing the Fan
    144
- Reforming the Capacitors
  145
- Other Maintenance Actions
  145
  - Transferring the Memory Unit to a New Drive
    145
12 Technical Data

147
- What this Chapter Contains
  147
- Ratings
  148
  - Derating
    149
- Cooling
  150
- Cooling Characteristics, Noise Levels
  150
- Efficiency
  150
- Supply Cable Fuses
  151
- AC Input (Supply) Connection
  152
  - Effect of AC Power Supply Voltage on DC-Bus Voltage
    152
- DC Input (Supply) Connection
  154
- Motor Connection
  154
- Brake Resistor Connection
  154
- Control Unit
  155
- Feedback
  156
- Dimensions and Weights
  157
- Ambient Conditions
  157
- Degrees of Protection
  158
- Materials
  158
  - WEEE Notice
    158
  - Rohs Compliance
    159
  - China Rohs Marking
    159
- Applicable Standards
  160
  - Design and Test Standards
    160
  - Environmental Test Standards
    160
  - Functional Safety Standards
    161
- RCM Marking
  161
- CE Marking
  161
- Compliance with the European EMC Directive
  161
- Compliance with the European Machinery Directive
  163
- UL Marking
  164
  - UL Checklist
    164
13 Mains Filters

165
- What this Chapter Contains
  165
- When Is a Mains Filter Required
  165
  - Footprint Filter (Single Phase Only)
    166
- Installation Guidelines
  167
  - Connection Diagram
    167
  - Selection Table
    167
- Specifications and Dimensions
  168
14 Resistor Braking

171
- What this Chapter Contains
  171
- Introduction
  172
- System Braking Capacity
  172
- Braking Energy Calculation
  173
  - Braking Energy
    174
  - Braking Power and Average Power
    174
  - Resistor Choice
    175
  - Resistor Derating
    176
  - Duty Cycle
    176
  - Dimensions
    177
15 Accessories

179
- What this Chapter Contains
  179
  - Power Supplies
    179
- Encoder Breakout OPT-MF-200
  180
- Resolver Adapter OPT-MF-201
  181
- Option Card OPT-SIO-1
  182
- Cables
  183
  - Motor Power Cables
    183
  - Feedback Cables
    184
  - Ethernet Cables
    184
- Connectors
  185
16 Appendix: Safe Torque off (STO)

187
- What this Chapter Contains
  187
- Basics
  187
- Special Considerations for Using the STO Function
  190
  - Drive Location
    190
  - Hazard Analysis
    190
  - Additional Stopping Methods
    190
  - IGBT Failure
    190
- Terminology
  190
- Wiring Principles
  191
  - Connected Components
    191
  - Short Circuit Testing
    191
  - Power Supply
    191
  - Drive Enable Input
    191
  - Single Drive Module: Internal Power Supply
    192
  - Single Drive Module: External Power Supply
    192
  - Multiple Drive Modules: Internal Power Supply
    193
  - Multiple Drive Modules: External Power Supply
    194
- Operation of the STO Function and Diagnostics
  195
- STO Status Indications
  197
  - STO Software Functional Diagram
    198
- Monitoring the Delay between the STO Inputs
  198
- STO Function Activation and Indication Delays
  198
- Validating the Operation of a Safety Function
  199
  - Authorized Person
    199
  - Acceptance Test Reports
    199
  - Preliminary Checks
    199
- Start-Up, Acceptance, and Proof Test Interval Checklist
  200
- Restarting the Drive
  201
- Maintenance / Servicing
  201
- Error Messages Generated by the Drive
  202
- Decommissioning
  203
- Technical Data
  204
  - STO Safety Relay Type
    204
  - STO Cable
    205
  - Ambient Conditions
    205
- Data Related to Safety Standards
  206
  - Safety Data
    206
  - Failure Rates
    206
- Abbreviations
  207
- Product and Service Inquiries
  209
- Product Training
  209
- Providing Feedback on ABB Drives Manuals
  209
- Document Library on the Internet
  209

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ABB MicroFlex e190 Quick Installation Manual

ABB MicroFlex e190 Quick Installation Manual (21 pages)

Brand: ABB | Category: Servo Drives | Size: 2 MB

Table of Contents

ABB MicroFlex e190 Quick Installation Manual

ABB MicroFlex e190 Quick Installation Manual (21 pages)

Brand: ABB | Category: Servo Drives | Size: 1 MB

Table of Contents

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