ATV 250 Service Manual page 5

(VII) Installation ...................................................................................................................... 75
Section 2 Front wheel and front brake ............................................................................................... 76
(I) Disassembly ....................................................................................................................... 76
(II) Inspecting procedures ...................................................................................................... 78
(III) Installation procedures .................................................................................................... 81
Section 3 Rear wheel/Rear brake/Rear wheel axle ................................................................... 84
(I) Removal steps .................................................................................................................... 85
(II) Inspection steps ............................................................................................................... 87
(III) Installment steps .............................................................................................................. 90
Section 3 Steering operation system .................................................................................................. 94
(I) Removal steps of steering bar ............................................................................................ 94
(II) Removal steps of steering vertical column welding .......................................................... 95
(III) Inspection content ........................................................................................................... 96
(IV) Installment steps .............................................................................................................. 97
(V) Installation steps of steering bar ...................................................................................... 100
Section 4 Front shock absorber and front wheel fork ........................................................................ 101
(I) Disassembly ....................................................................................................................... 101
(II) Inspection steps ............................................................................................................... 103
(III) Installment steps .............................................................................................................. 104
Section 5 Rear shock absorber and rear wheel fork ............................................................................ 107
(I) Disassembling steps .......................................................................................................... 107
(II) Checking steps ................................................................................................................. 109
(III) mounting .......................................................................................................................... 111
Chapter IV Electric appliance ............................................................................................................. 114
Section 1 Inspect switch .................................................................................................................... 114
(I) Inspect switch .................................................................................................................... 114
Section 2 check lamp(headlight) ........................................................................................................ 115
Section 3 Troubleshooting the ignition system failure ...................................................................... 117
Section 4 Running of starting circuit ................................................................................................. 122
Section 5 Troublshooting electric starting system ............................................................................ 123
Section 6 Check starting motor .......................................................................................................... 126
Section 7 No charging in the battery ................................................................................................. 129
Section 8 Troubleshooting ................................................................................................................ 132
Section 9 Inspection of lighting system ............................................................................................. 134
(I) If the headlight is out of work ............................................................................................ 134
(II) If the taillight is out of work .............................................................................................. 135
Section 10 Troubleshooting ............................................................................................................... 137
(I) If indicated lamp is out of work .......................................................................................... 137
Section 11 Inspection of signal system.............................................................................................. 139
(I) If the neutral indicated lamp is out of work ........................................................................ 139
III