(Iii) Assembly Of Left Crankcase - ATV 250 Service Manual

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(III) Assembly of left crankcase

1. Reverse operation system
1) Mount:
¡¤ Reverse operation shaft ¢Ù
¡¤ Operation plate ¢Ú
¡¤ Reverse control lever ¢Û
¡¤ Circlip ¢Ü
Mount the above on the rear driving cover.
2) Mount:
¡¤ Compressing spring ¢Ù (on reverse gear fork
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¡¤ Steel ball ¢Ú
Caution
Mount a positioning set pin ¢Û into the fork
first for fixing the steel ball and spring, that is
¢Ù easy to mount the fork pin into fork.
¢Ú
3) Lubrication
Apply lubrication oil(SAE20W/40) in the inner
diameter of fork and pin.
4) Mount
¡¤ Reverse gear fork shaft (With O-ring)
¡¤ Mount the reverse gear fork pin ¢Ù into the
hole of rear driving cover ¢Û
¡¤ Reverse gear fork ¢Ú
Caution
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Mount the reverse fork shaft into the hole of the
reverse fork and then pull out the locating pin
and take it out.
¡¤ Check if the fork is working.