Starter Relay Inspection - KYMCO Downtown 200i Service Manual

18. STARTING SYSTEM
DOWNTOWN 200i
Starter Motor Cable
INSTALLATION
Connect the starter motor cable.
Check the O-ring for wear or damage and replace
if necessary.
Apply grease to the O-ring and install it to the
starter motor.
Tighten the two mounting bolts.
O-ring

STARTER RELAY INSPECTION

Disconnect the starter relay wire connector.
Check for continuity between the yellow/red wire
and green/yellow wire.
There should be continuity when the starter
button is depressed.
If there is no continuity, check the starter button
for continuity and inspect the wire.
Yellow/Red Wire
OPERATION TEST
Connect the electric meter to the starter relay
terminals that connect to the battery positive cable
and the starter motor cable.
Connect a fully charged battery across the starter
relay yellow/red and green/yellow wire terminals.
Check for continuity between the starter relay
large terminals. The relay is normal if there is
continuity and hear sounds.
Starter Relay test chart
18-4