Service Information; Final Reduction Disassembly - KYMCO Downtown 200i Service Manual

9. FINAL REDUCTION

SERVICE INFORMATION

GENERAL INSTRUCTIONS
• The servicing operations of this section can be made with the engine installed.
• When replacing the drive shaft, use a special tool to hold the bearing inner race for this operation.
SPECIFICATIONS
Specified Oil: SAE 90#
Oil Capacity:
At disassembly
At change
TORQUE VALUES
Transmission case bolt
Oil check/drain bolt
SPECIAL TOOLS
Bearing puller
TROUBLESHOOTING
Engine starts but motorcycle won't move
• Damaged transmission
• Seized or burnt transmission
Abnormal noise
• Worn, seized or chipped gears
• Worn bearing
Oil leaks
• Oil level too high
• Worn or damaged oil seal
: 0.23 liter
: 0.21 liter
E037
0.8-1.2 kgf-m (9.8 N-m)
1.8-2.2 kgf-m (19.7 N-m)
DOWNTOWN 200i
9-2