KYMCO Downtown 200i Service Manual page 91

8. DRIVE AND DRIVEN PULLEYS/
V-BELT
INSTALLATION
Install the movable drive face assembly and drive
pulley collar onto the crankshaft.
Drive Pulley Collar
Movable Drive Face Assembly
Put the drive belt on the driven pulley.
Put the drive belt on the drive pulley collar.
Install the clutch/driven pulley and clutch outer
onto the drive shaft.
• Keep grease off the drive shaft.
Install washer and the clutch outer nut.
Hold the clutch outer with the universal holder to
tighten clutch outer nut.
Torque: 54 N-m
Special
Universal Holder E017
Install the drive pulley face, washer and drive
face nut.
Hold the drive pulley with the universal holder
and tighten the drive face nut.
Torque: 93.1 N-m
• Do not get oil or grease on the drive belt or
drive pulley faces.
Movable Drive Face Assembly
Bushing
Clutch Outer
Drive Pulley Face
Universal Holder
DOWNTOWN 200i
Nut
8-12