KYMCO Downtown 200i Service Manual page 52

5. ENGINE REMOVAL/INSTALLATION
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• A floor jack or other adjustable support is required to support and maneuver the engine. Be
careful not to damage the scooter body, cables and wires during engine removal.
• Use shop towels to protect the scooter body during engine removal.
• Drain the coolant before removing the engine.
• After the engine is installed, fill the cooling system with coolant and be sure to bleed air from the
water jacket. Start the engine to check for coolant leaks.
• Before removing the engine, the rear brake caliper must be removed first. Be careful not to bend
or twist the brake fluid tube.
SPECIFICATIONS
Engine oil capacity:
At disassembly: 1.5 L
At change: 1.3 L
Coolant capacity:
Radiator:
Hose with cool coolant:
Hose with hot coolant:
Reserve tank:
Total capacity:
TORQUE VALUES
90304-GHE8-0040
90305-LBD4-9000
95801-10060
90305-KFW6-9120-M1 Rear axle nut
95801-10035-00
5-1
Engine hanger (Engine side)
Engine hanger (Frame side)
Rear fork mount bolts
Rear cushion lower/upper mount bolts 4.0 kgf-m (40 N-m)
870 cc
169 cc
194 cc
490 cc
1360 cc
5.0 kgf-m (50 N-m)
6.5 kgf-m (65 N-m)
3.5 kgf-m (35 N-m)
12.0 kgf-m (120 N-m)
DOWNTOWN 200i