KYMCO Downtown 200i Service Manual page 68

6. CYLINDER HEAD/VALVES
Tighten the four cylinder head nuts and the four
bolts between the cylinder head and cylinder.
Torque:
Cylinder head nuts: 3.6 kgf-m (35.3 N-m)
Turn the A.C. generator flywheel so that the "T"
mark on the flywheel aligns with the index mark
on the right crankcase cover.
Keep the round hole on the camshaft gear facing
up and align two bolts on the camshaft gear with
the cylinder head surface (Position the intake and
exhaust cam lobes down.) and install the cam
chain over the camshaft gear.
• Apply engine oil to the threads of the
cylinder head cap nuts.
• Diagonally tighten the cylinder head cap
nuts in 2～3 times.
• First tighten the cylinder head cap nuts and
then tighten the bolts between the cylinder
and cylinder head to avoid cracks.
Install the thermostat bolt.
Torque: 1.2 kgf-m (11.8 N-m)
Turn the cam chain tension screw counter-
clockwise to release it.
DOWNTOWN 200i
Nuts
Camshaft Gear
Bolts
Round hole
6-10