KYMCO Downtown 200i Service Manual page 87

8. DRIVE AND DRIVEN PULLEYS/
V-BELT
INSPECTION
Measure the driven face spring free length.
Service Limit: 136 mm replace if below
DRIVEN PULLEY FACE BEARING
REPLACEMENT
Check the bearings for play and replace them if
they have excessive play.
Drive the inner needle bearing out of the driven
pulley face.
• Discard the removed bearing and replace
with a new one.
Remove the snap ring and drive the outer bearing
out of the driven face.
• Discard the removed bearing and replace
with a new one.
Apply grease to the outer bearing.
Drive a new outer bearing into the driven face
with the sealed end facing up.
Seat the snap ring in its groove.
Apply grease to the driven face bore areas.
Grooves
Guide Pins
DOWNTOWN 200i
Outer Bearing
8-8