Starter Relay Ground Circuit Inspection; Operation Test; Starter Clutch - KYMCO Super 8 50 Service Manual

16
. STARTING SYSTEM
STARTER RELAY GROUND CIRCUIT
INSPECTION
Disconnect the starter relay wire connector.
Check for continuity between the yellow/red
wire terminal and ground.
There should be continuity when the starter
button is depressed.
If there is no continuity, check the starter
button for continuity and inspect the wire.

OPERATION TEST

Connect the electric tester to the starter relay
larger terminals that connect to the battery
positive cable and the starter motor cable.
Connect a fully charged battery across the
starter relay yellow/red and green/yellow wire
terminals.
Check for continuity between the starter relay
large terminals. The relay is normal if there is
continuity.
INSTALLATION
Connect the starter motor cable connector and
properly install the waterproof rubber jacket.
Check the O-ring for wear or damage and
replace if necessary.
Apply grease to the O-ring and install the
starter motor.
Tighten the two mounting bolts.
＊
The starter motor cable connector must
be installed properly.

STARTER CLUTCH

REMOVAL
Remove the A.C. generator.
Remove the right crankcase cover.
16-5
Super 8 50
Yellow/Red Wire
Starter Relay
Starter Motor Cable
O-ring