Service Information - KYMCO Downtown 200i Service Manual

19. LIGHTS SWITCHES/ FUEL PUMP

SERVICE INFORMATION

GENERAL
A halogen head light bulb becomes very hot while the head light is on, and remains for a while
after it is turned off. Be sure to let it cool down before servicing.
• Note the following when replacing the halogen headlight bulb
™ Wear clean gloves while replacing the bulb. Do not put finger prints on the headlight bulb,
as they may create hot spots on the bulb and cause it to fail.
™ If you touch the bulb with your bare hands, clean it with a cloth moistened with alcohol to
prevent its early failure.
™ Be sure to install the dust cover after replacing the bulb.
• Check the battery condition before performing any inspection that requires proper battery voltage.
• A continuity test can be made with the switches installed on the scooter.
• Route the wires and cables properly after servicing each component.
TROUBLESHOOTING
Lights do not come on when ignition
switch is "ON"
• Burned bulb
• Faulty switch
• Poorly connected, broken or shorted wire
Fuel gauge does not work or
wrong show figures
• Faulty fuel gauge
• Faulty fuel unit
• Poorly connected wire between fuel
gauge and fuel unit
• Fuse burned out
SPECIFICATIONS
Fuse
Headlight bulb
Turn signal light bulb
Stoplight/taillight
Temperature gauge does not register
correctly
• Faulty temperature gauge
• Faulty thermosensor
• Broken or shorted wire between
the temperature gauge and thermosensor
10A,15A,30A
12V 35W/35W *2(H8)
12V 21W(Front) / 10W(Rear)
12V 21W/5W
DOWNTOWN 200i
19-2