KYMCO Downtown 200i Service Manual page 90

8. DRIVE AND DRIVEN PULLEYS/
V-BELT
Install the movable driven face onto the driven
face.
Apply grease to the guide rollers and guide roller
pins and then install them into the holes of the
driven face.
Install the seal collar.
Remove any excessive grease.
• Be sure to clean the driven face off any
grease.
Set the driven pulley assembly, driven face spring
and clutch assembly onto the clutch spring
compressor.
• Align the flat surface of the driven face
with the flat on the clutch drive plate.
Compress the tool and install the drive plate nut.
Set the tool in a vise and tighten the drive plate
nut to the specified torque.
Torque: 75 N-m
• Be sure to use a clutch spring compressor
to avoid spring damage.
Special
Clutch Spring Compressor
Fittings & Nut Wrench, 41mm
8-11
E053
E033
DOWNTOWN 200i
Grooves
Guide Pins
Clutch Spring Compressor
Lock Nut Wrench Clutch/Driven Pulley