KYMCO Downtown 200i Owner's Manual

KYMCO Downtown 200i Owner's Manual

Kymco scooter
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Batter y & EFI Damage Aler t
WARNING
To avoid damage from the scooter's electronic
fuel injection system, do not remove or install a
battery wire when the ignition switch is at the
"ON" position.

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Summary of Contents for KYMCO Downtown 200i

  • Page 1 Batter y & EFI Damage Aler t WARNING To avoid damage from the scooter's electronic fuel injection system, do not remove or install a battery wire when the ignition switch is at the "ON" position.
  • Page 2 Read this manual carefully. This Owner’s Manual contains important information on safety, operation and maintenance of your KYMCO Downtown 200i scooter. Any one who operates your scooter should carefully read and understand the contents of this manual before riding the scooter. For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your scooter.
  • Page 3: Identification Numbers Record

    Record the Vehicle Identification Number , Engine Serial Number and Frame Serial Number in the boxes above for future reference (to assist you in ordering parts from your authorized KYMCO dealer or for reference in case the vehicle is stolen).
  • Page 4: Table Of Contents

    TABLE OF CONTENTS SECTION 4 - MAINTENANCE....19- 34 SECTION 1 - SAFETY ......1 - 8 Forward ............1 Maintenance Schedule......26 - 28 Scooter Safety..........2 - 3 Engine Oil.............29 Accessories & Modifications......4 Engine Oil Replacement......30 - 31 Locations of Parts & Controls......5 - 8 Transmission Fluid Change......32 Air Filter Element Change.......33 Throttle Operation..........33...
  • Page 5: Section 1 - Safety

    Due to improvements or other changes, there may be information in this manual that differs slightly from your vehicle. KYMCO reserves the right to make product and publication changes at any time without notice and without incurring any obligation.
  • Page 6: Scooter Safety

    There is much that approved by KYMCO for this scooter. you can do to protect yourself when you ride. You will find many helpful recommendations Inspect your scooter before riding throughout this manual.
  • Page 7: Scooter Safety

    SCOOTER SAFETY PROTECTIVE APPAREL For your safety, always wear an approved motorcycle or scooter helmet, eye protection, boots, gloves, long pants, and a long- sleeved shirt or jacket whenever you ride your scooter. Helmets and protection Your helmet is your most important piece of riding gear because it offers the best protection against head injuries.
  • Page 8: Accessories & Modifications

    The addition of unsuitable accessories to your scooter can lead to unsafe operating conditions. It is not possible for KYMCO to test each accessory on the market or combinations of all the available accessories; however, your KYMCO dealer can assist you in selecting quality accessories and then install them correctly.
  • Page 9: Locations Of Parts & Controls

    LOCATION OF PARTS & CONTROLS Rear Brake Lever Headlamp Left Turn Signal Lamp Side Stand Seat Air Filter Taillamp, Stoplamp Coolant Reservoir NOTE: Your scooter may differ slightly in appearance from the images in this manual.
  • Page 10 LOCATION OF PARTS & CONTROLS Muffler Oil Filler Cap/dipstick Fuel Filler Cap Rear Passenger Foot Peg Right Turn Signal Lamp NOTE: Your scooter may differ slightly in appearance from the images in this manual.
  • Page 11 LOCATION OF PARTS & CONTROLS Front Turn Signal Lamp Headlamp( Low Bean Lamp) Headlamp( High Bean Lamp) NOTE: Your scooter may differ slightly in appearance from the images in this manual.
  • Page 12: Locations Of Parts & Controls

    LOCATION OF PARTS & CONTROLS Rear Turn Signal Lamp Right Handlebar Switch Ignition Switch Output voltage 12V Battery and fuses (under seat) Windshield Taillamp, Stoplamp...
  • Page 13: Section 2 - Controls & Features.9

    SECTION 2 - CONTROLS&FEATURES IGNITION SWITCH With the ignition key in the " " position (the To operate the ignition switch and it s functions: engine is not running), turn the counterclockwise “ ” Position: " " from the " "...
  • Page 14: Security Shutter

    CONTROLS & FEATURES SECURITY SHUTTER To open the ignition switch security shutter : Push the shut-button on the ignition switch cover and then the shutter should be closed. To shut the ignition switch security shutter : Insert the specific key until the fillister facing the pin.
  • Page 15: Instruments

    CONTROLS & FEATURES Instruments " " Odometer/Tripmeter: Press the MODE button to toggle between the overall and trip mileage. Press the “ADJ” button for two seconds, then displays the ODO, TRIP(A,B) or SERVICE mode. Press the “ADJ” and “MODE” button simultaneously at the TRIP mode, then the figure reset automatically.
  • Page 16 CELP indication: If flashing, it indicates that a fault has been detected in the scooter’s EFI or electrical system. Requires immediate inspection by a KYMCO dealer. NOTE: The CELP indicator lights momentarily when the scooter is turned ON before the engine is running.
  • Page 17: Digital Clock

    CONTROLS & FEATURES Multifunction display - Digital clock To change the minute display, press the MODE The clock indicates the time in hours and minutes button until the “minute” digits begin flashing ”. when the ignition is “ON To adjust the clock’s time manually, follow this procedure: ”...
  • Page 18: Right-Hand Handlebar Switch

    The ignition circuit is off. The engine will not start or unless a brake lever is squeezed at the same run. time the starter button is pressed. Downtown 200i is also equipped with an “ ” position: safety interlock that prevents the starter...
  • Page 19: Left-Hand Handlebar Switch

    CONTROLS & FEATURES Left handlebar switch Turn signal switch Use the turn signal indicator to signal to other traffic your intention to turn or change lanes. The turn signal light on the dash will flash to alert the rider that the switch is engaged. "...
  • Page 20 CONTROLS & FEATURES Dimmer switch " " switch position turns the headlight low beam " " switch position turns the headlight high beam on and the high beam indicator light on the dash is activated as well. Passing light button Use this button to rapidly flick the headlamp high beam on and off to signal other vehicles that you wish to pass.
  • Page 21: Fuel Recommendation

    CONTROLS & FEATURES Fuel level inspection / Refilling If the low fuel indicator on the dash begins to flash, refill the fuel tank with nonleaded gasoline as soon possible. Fuel tank filler : To add fuel to your scooter, follow this procedure: Press and pull the fuel cap protective cover.
  • Page 22: Seat

    CONTROLS & FEATURES Seat To unlock the seat With the ignition key at the " " position (the engine is running), push the key in and turn it " " counterclockwise from " " to the position. With the ignition key in the " "...
  • Page 23: Suspension

    CONTROLS & FEATURES Suspension Each shock absorber on your scooter has 5 spring preload adjustment positions for different load or riding conditions. Use a pin spanner to adjust the rear shock spring preload. Position 1 is for light loads and smooth road conditions.
  • Page 24 MEMO...
  • Page 25: Section 3 - Operation

    Throttle: Check for smooth operation and that it closes completely in all steering positions (page problem, be sure to address it immediately, or have 33). it corrected by your KYMCO dealer. Lights and horn: Check that headlight, tail/brake light, turn signals, indicators and horn function WARNING properly.
  • Page 26: Starting The Engine

    OPERATION Starting the engine Always follow the proper starting procedure described here and on the following pages. CAUTION To protect the catalytic converter in your scooter's exhaust system, avoid idling for extending periods of time and do not use leaded gasoline.
  • Page 27 OPERATION Squeeze the left (rear) brake lever. NOTE: The electric starter will only work when the left (rear) or right(front) brake lever is squeezed. With the throttle closed, press the starter button Release the starter button as soon as the engine starts.
  • Page 28 MEMO...
  • Page 29: Section 4 - Maintenance

    If your scooter tips over or becomes involved in a safe, economical and trouble-free riding. It will also crash, be sure your KYMCO dealer inspects all help reduce air pollution and maximize fuel major parts, even if you are able to make some economy.
  • Page 30: Maintenance Schedule

    KYMCO standards and specifications by properly trained and equipped technicians. Your KYMCO dealer meets all of these requirements. Should be serviced by your KYMCO dealer, unless you have the proper tools, service data and are technically qualified. In the interest of safety, we recommend these items be serviced only by your KYMCO dealer.
  • Page 31 MAINTENANCE WHICHEVER ODOMETER READING COMES FIRST FREQUENCY X 1000 km 30 REFER ITEM X 1000 mi PAGE MONTH * AIR CLEANER SPARK PLUGS * THROTTLE OPERATION * VALVE CLEARANCE * FUEL LINE CRANKCASE BREATHER * ENGINE OIL * ENGINE OIL SCREEN *...
  • Page 32 MAINTENANCE WHICHEVER ODOMETER READING COMES FIRST FREQUENCY X 1000 km REFER ITEM X 1000 mi PAGE MONTH ** CLUTCH SHOE WEAR BRAKE FLUID BRAKE PAD WEAR BRAKE SYSTEM * BRAKE LIGHT SWITCH ** STEERING BEARINGS * HEADLIGHT AIM * NUTS, BOLTS, FASTENERS **...
  • Page 33: Engine Oil

    MAINTENANCE Engine oil Engine oil level inspection Check the engine oil level each day before riding Engine oil recommendation your scooter. The level must be maintained Use a premium quality 4-stroke engine oil to between the upper and lower level marks on ensure longer service life of your scooter.
  • Page 34: Engine Oil Replacement

    MAINTENANCE NOTE: Change the engine oil with the engine at After a few minutes, remove the oil filler normal operating temperature and the scooter on cap/dipstick, wipe it clean, and reinsert the oil its center stand to assure complete and rapid filler cap/dipstick without screwing it in.
  • Page 35 MAINTENANCE Remove the oil drain plug from the crankcase CAUTION to drain the oil. Running the engine with insufficient oil pressure Reinstall the drain plug and tighten it to the can cause serious engine damage. specified torque. Add oil to the engine per the amounts listed below, and reinstall the oil filler/dipstick.
  • Page 36: Transmission Fluid Change

    MAINTENANCE Transmission fluid change Place the scooter on its center stand. Remove the transmission fluid drain bolt Remove the transmission fluid filler bolt , then slowly rotate the rear wheel to drain the fluid. Fill the transmission with the recommend fluid to the capacity listed below.
  • Page 37: Air Filter Element Change

    Air cleaner filter element The air cleaner filter element should be serviced at regular intervals by a KYMCO dealer, unless you have the proper tools, service data and are technically qualified to do so. Have the element serviced more often when riding in unusually wet or dusty areas.
  • Page 38: Spark Plug

    In such a situation, you should replace the standard spark plug with a spark plug that has a colder heat range (usually a higher number; consult with your KYMCO dealer when selecting an alternate spark plug). Recommended spark plug CR7E (NGK)
  • Page 39: Coolant Level Inspection

    MAINTENANCE Coolant level inspection The reserve tank is under left floorboard .Check the coolant level through the inspection window at the left side skirt white the engine is at the normal operating temperature , with the scooter In an upright position. If the coolant level is below the LOWER level mark ,remove the left floor mat ,remove the...
  • Page 40: Side Stand

    Put the side stand up and start the engine. Lower the side stand. The engine should stop as you put the side stand down. NOTE: If the side stand system does not operate as described, see your KYMCO dealer for service. Down...
  • Page 41: Brake Fluid Level Inspection

    MAINTENANCE Brake fluid Brake fluid level inspection With the scooter in an upright position, check the front and rear fluid level. The level should be above the lower level mark. If the level is at or below the lower level mark "L", check the brake pads for wear.
  • Page 42: Brake Lever Adjusters

    MAINTENANCE Brake lever adjusters There is adjuster on each brake lever.Each adjuster has four positions so that the released lever position can be adjusted to suit the rider’s hands. To adjust the distance of the lever from the handlebar grip,push the lever forward and turn the adjuster knob to align the number with the...
  • Page 43 , it is an indication that the brake pads are worn and require replacement. WARNING The brakes will wear quickly if the lever is continually applied during riding (dragging the brake). Consult your KYMCO dealer for braking system service.
  • Page 44: Battery & Fuse

    MAINTENANCE Battery Fuse When frequent fuse failures occur, it usually Your KYMCO scooter is equipped with a indicates a short circuit or an overload in the maintenance-free (sealed) type battery so it is not electrical system. necessary to check the battery's electrolyte level or add distilled water.
  • Page 45: Tires

    MAINTENANCE Tires NOTE: Check the tire inflation pressure and tire WARNING tread condition at the periods listed in the periodic maintenance schedule. For maximum safety and Failure to follow these warnings may result in an good tire life, the tire pressures should be accident due to tire failure.
  • Page 46: Clean The Windshield

    MAINTENANCE Clean The Windshield Using plenty of water, clean the windshield with a CAUTION soft cloth or sponge. (Avoid using detergents or DON'T WIPE WITH any kind of chemical cleaner on the windshield.) ORGANIC SOLVENT Dry with a soft, clean cloth. (EX: GAS, THINNER...ETC).
  • Page 47: Emission Control

    Do not modify the engine ,intake or exhaust components, as doing so will affect compliance these noise level requirements. Please do not modify or change any KYMCO-designed components that may alter the sound or emission level from your DOWNTOWN 200i scooter.
  • Page 48: Specifications

    SPECIFICATIONS - Downtown 200i Dimensions Engine Overall length......88 in (2200 mm) Type ........Four-stroke OHC Overall width......32 in ( 800 mm ) Valve train.......OHC & CENTER PIVOT Overall height......56 in (1410 mm) Displacement..........205 cc Wheel base.......62 in (1545 mm) Bore and stroke..2.64in X 2.40in (66 X 60 mm) Compression ratio ........10.3:1...
  • Page 49 MEMO...
  • Page 50 KWANG YANG MOTOR CO.,LTD. NO.35 Wan Hsing Street, San Min District Kaohsiung, Taiwan, Republic of China Telephone : 886-7-3822526 FAX : 886-7-3950021 By KWANG YANG Motor Co., Ltd. First Edition, OCT 2009 All rights reserved. Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co., Ltd.

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