KYMCO Downtown 200i Service Manual page 98

9. FINAL REDUCTION
FINAL REDUCTION ASSEMBLY
Install the drive shaft into the left crankcase.
Put the final gear on the left crankcase.
Install the countershaft and gear into the left
crankcase.
Install the final shaft into the final gear and
transmission case.
Install the dowel pins and a new gasket.
Install the transmission case cover.
Install and tighten the transmission case cover
bolts.
Install the clutch outer/driven pulley.
Install other removed parts in the reverse order
of removal.
Torque:
Transmission case bolt
N-m)
After installation, fill the transmission case with
the specified oil.
• Place the scooter on its main stand on
level ground.
• Check the oil-sealing washer for wear or
damage.
Specified Gear Oil:
Oil Capacity:
At disassembly
At change
Install and tighten the oil check bolt.
Torque:
Oil filler/drain bolt 1.8-2.2 kgf-m (19.7 N-m)
Start the engine and check for oil leaks.
Check the oil level from the oil check bolt hole
and add the specified oil to the proper level if
the oil level is low.
9-5
0.8-1.2 kgf-m (9.8
SAE90#
: 0.23 liter
: 0.21 liter
Countershaft
Transmission Case Cover
Drain Bolt (under)
DOWNTOWN 200i
Dowel Pin
Final Gear
Oil filler Bolt