Crankcase Assembly - KYMCO Downtown 200i Service Manual

11. CRANKCASE/CRANKSHAFT

CRANKCASE ASSEMBLY

Install a new oil seal onto the left crankcase.
Place the left crankcase down and install the
crankshaft into the left crankcase.
• Avoid damaging the oil seal.
• Apply grease to the lip of the oil seal.
• Avoid damaging the crankcase mating
surfaces.
Install the two dowel pins.
Place the right crankcase over the crankshaft and
onto the left crankcase.
• Install the right crankcase squarely and do
not tap it with an iron or plastic hammer.
Install and tighten the right and left crankcase
attaching bolts.
Install the engine oil screen.
• To install the crankshaft or crankcase, must
be replaced in pair.
Crankcase
Bearing
Crankshaft
Crankshaft mark
A
B
11-5
Crankcase mark
A B
black green
green green
DOWNTOWN 200i
Left Crankcase
Crankshaft
C D
green Red
Red
Dowel Pins