Club Car Precedent 2004 Maintenance And Service page 206

INDEX
testing ............................................................ 11-39
solenoid activating coil
testing ............................................................ 11-20
speed controller
connector, 16-pin
see test procedures
installation ...................................................... 12-11
removal .......................................................... 12-11
speed sensor
see motor, speed sensor
steering
rack and pinion
assembly ....................................................... 7-8
disassembly .................................................. 7-7
installation ..................................................... 7-9
removal ......................................................... 7-4
steering column .................................................... 7-2
disassembly ....................................................... 7-4
installation .......................................................... 7-4
removal .............................................................. 7-2
steering wheel
installation .......................................................... 7-2
removal .............................................................. 7-1
storage
electric vehicle ................................................... 3-2
stress lines
see repair, front and rear body
suspension, front
camber adjustment .......................................... 7-10
components
control arm
installation .............................................. 7-17
removal ................................................... 7-14
kingpin and steering spindle
installation .............................................. 7-13
removal ................................................... 7-13
leaf spring
installation .............................................. 7-13
leaf spring removal ...................................... 7-13
shock absorber
installation .............................................. 7-17
removal ................................................... 7-17
tie rod
installation .............................................. 7-12
tie rod end
removal ................................................... 7-12
wheel bearings and hub
inspection ............................................... 7-17
installation .............................................. 7-18
removal ................................................... 7-17
lubrication ........................................................ 7-10
toe-in adjustment ............................................. 7-11
wheel alignment ............................................... 7-10
Page i--4 2004 Precedent IQ System Golf Car Maintenance and Service Manual
suspension, rear
leaf spring
installation .....................................................9-4
removal ......................................................... 9-1
shock absorber
inspection and removal ................................. 9-1
installation .....................................................9-1
T
test procedures
1 – batteries/voltage check ............................11-18
2 – onboard computer solenoid lockout circuit 11-19
3 – solenoid activating coil .............................11-20
3 – solenoid diode ..........................................11-20
4 – MCOR ......................................................11-21
5 – motor, A1 and A2 voltage ........................11-22
6 – Tow/Run switch .......................................11-23
7 – battery pack voltage (under load) ............11-24
8 – key switch ................................................11-24
8 – MCOR limit switch ...................................11-24
9 – 16-pin connector ......................................11-26
10 – onboard computer SCR .........................11-36
11 – OBC gray wire and fuse .........................11-37
12 – charger receptacle .................................11-37
13 – speed sensor, motor ..............................11-38
14 – solenoid .................................................11-39
15 – Forward/Reverse rocker switch .............11-40
16 – reverse buzzer .......................................11-41
17 – OBC, rebooting ......................................11-41
18 – battery warning light ...............................11-42
test procedures, motor
1 – internal short circuits ..................................15-1
2 – armature circuit open .................................15-2
3 – field circuit open .........................................15-2
armature ground test .......................................15-6
tie rod and drag link
installation ........................................................7-12
removal ............................................................7-10
tire
installation ..........................................................8-3
removal ..............................................................8-2
repair .................................................................. 8-2
Tow/Run switch ..................................................11-2
installation ........................................................12-6
removal ............................................................12-6
testing ............................................................11-23
transaxle, type g
assembly ......................................................16a-10
axle bearing ...................................................16a-5
axle shaft
installation .................................................16a-4
removal .....................................................16a-1