Bearing Removal; Bearing Installation; Speed Sensor Magnet Inspection; Speed Sensor Magnet Removal - Club Car Precedent 2004 Maintenance And Service

MOTOR

BEARING REMOVAL

1. Place the wedge attachment tool (CCI P/N 1012812) between the bearing (15) and the armature (17)
(Figure 15-10, Page 15-8). Make sure the wedge attachment tool is supporting the inner race of the
bearing. If a press is not available, secure a bearing puller (CCI P/N 1012811) to the bearing and pull the
bearing off of the end of the armature shaft. Support the shaft so it will not drop when the bearing is
removed (Figure 15-11, Page 15-11). Discard the bearing and speed sensor magnet. See following
NOTE.
NOTE: The speed sensor magnet will be pressed off by the bearing when the bearing is removed.

BEARING INSTALLATION

1. Press a new bearing (15) onto the armature (Figure 15-10, Page 15-8). Use an arbor press that exerts
pressure on the inner race only. See following NOTE.
NOTE: Make sure the bearing retainer (16) is positioned on the armature shaft before the bearing is
pressed onto the armature (Figure 15-10, Page 15-8).
An arbor with an outside diameter of less than 5/8 inch (16 mm) should be used to press the bear-
ing onto the armature.
2. Install the speed sensor magnet. See Speed Sensor Magnet Installation on page 15-9.

SPEED SENSOR MAGNET INSPECTION

Inspect the speed sensor magnet (18) for rust, wear, and cracks (Figure 15-10, Page 15-8). Replace the
magnet if necessary.

SPEED SENSOR MAGNET REMOVAL

1. To remove the speed sensor magnet (18), remove the motor bearing (Figure 15-10, Page 15-8). See
Bearing Removal on page 15-9.

SPEED SENSOR MAGNET INSTALLATION

1. Using a solid bearing driver with a diameter of no less than 1 inch (2.54 cm), press the motor speed sen-
sor magnet (18) onto the shaft until the magnet hub is flush with the armature shaft.

RECONDITIONING THE MOTOR

See General Warnings, Section 1, Page 1-1.
Motor reconditioning must be performed by a qualified motor repair technician. The use of proper tools and
procedures is absolutely essential for successful motor reconditioning.

2004 Precedent IQ System Golf Car Maintenance and Service Manual

Reconditioning the Motor
Page 15-9
15