Club Car Precedent 2004 Maintenance And Service page 173

MOTOR
Figure 15-14 Grease on Putty Knife
2.6. Check the chamfer and end of the input shaft to ensure these areas are completely clean of grease
as shown (Figure 15-16, Page 15-13).
3. Install the molded bumper.
3.1. With the flat side toward the bottom of the coupling, install the molded bumper (30) into the motor
coupling (Figure 15-10, Page 15-8). See following NOTE.
NOTE: The motor coupling and the new molded bumper must be free of grease and debris.
3.2. Ensure that the installed bumper is seated at the bottom of the coupling.
4. Install motor on transaxle.
4.1. Slide the motor coupling onto the transaxle input shaft. See following NOTE.
NOTE: The coupling will push any excess grease on the input shaft along the shaft toward the transaxle.
When the motor is pushed onto the input shaft, the motor adapter ring (1) will not bottom out
against the transaxle housing (Figure 15-10, Page 15-8). There will be approximately 1/16 inch
(1.6 mm) gap between the motor adapter ring and transaxle housing as shown (Figure 15-17,
Page 15-13).
Figure 15-16 Clean Chamfer and Input Shaft End
mm
inch
CHAMFER
SHAFT END
2004 Precedent IQ System Golf Car Maintenance and Service Manual
mm
GREASE
inch
3/8 INCH (9.5 MM)
Figure 15-15 Application of grease to Input
Shaft Grooves
Figure 15-17 Gap at Motor and Transaxle
15
Motor Installation
1/8 INCH
(3.1 MM)
1/16 Inch (1.6 mm)
Page 15-13