Motor Installation - Club Car Precedent 2004 Maintenance And Service

15
MOTOR
Motor Assembly, Continued:
TERMINAL
POST
MOUNTING
TAB
Figure 15-12 Brush Installation

MOTOR INSTALLATION

See General Warnings, Section 1, Page 1-1.
1. Clean the transaxle input shaft.
1.1. Spray the input shaft thoroughly with CRC
1.2. Wipe input shaft with a clean cloth.
1.3. Inspect the grooves of the input shaft and remove any remaining debris.
1.4. Repeat steps 1.1 through 1.3 until input shaft is clean.
2. Lubricate the transaxle input shaft.
2.1. Squeeze approximately 1/2 inch (1.3 cm) of moly-teflon lubricant (CCI P/N 102265201) from tube
onto a putty knife as shown (Figure 15-14, Page 15-13).
2.2. Rotate wheels to rotate input shaft.
2.3. Apply motor coupling grease evenly to the rotating input shaft starting at approximately 1/8 inch (3.1
mm) from the end of the shaft and working back toward the transaxle (away from the end of the
shaft) (Figure 15-15, Page 15-13).
2.4. The grease should be evenly distributed in the grooves to a width of approximately 3/8 inch (9.5
mm).
2.5. Using a flat screwdriver, clean the grease out of one of the grooves to allow air to escape when the
motor is pushed onto the input shaft.
Page 15-12 2004 Precedent IQ System Golf Car Maintenance and Service Manual
RIGGING
®
Brakleen™ or equivalent brake cleaner degreaser.
END SHIELD
MOUNTING SCREW
Figure 15-13 End Shield Installation
Motor Installation
BEARING RETAINER