Transaxle Disassembly, Inspection, And Assembly; Transaxle Disassembly And Inspection - Club Car Precedent 2004 Maintenance And Service

TRANSAXLE (TYPE G)
11. Carefully remove the motor from the transaxle. Slide the motor away from the transaxle until the motor
spline becomes disengaged from the input shaft, then lift motor out. See preceding WARNING.
12. If a floor jack was used, pull floor jack from beneath the transaxle and allow the springs to rest on the floor.
13. Remove the U-bolts attaching the transaxle to the leaf springs (Figure 16a-10, Page 16a-6).
14. Carefully lift each end of the transaxle off its positioning pin (on the leaf spring) and slide the transaxle
to the rear and out of the vehicle.
15. Drain the lubricant from the transaxle and remove the axle shafts. See Axle Shaft and Oil Seal Removal
on page 16a-1. See following NOTE.
NOTE: Recycle or dispose of used oil or lubricant in accordance with local, state, and federal regulations.
16. Remove the brake assemblies if required. See Brake Cluster Removal, Section 6, Page 6-9.
Figure 16a-12 Motor Positioning Bolt

TRANSAXLE DISASSEMBLY, INSPECTION, AND ASSEMBLY

See General Warnings, Section 1, Page 1-1.

TRANSAXLE DISASSEMBLY AND INSPECTION

1. To detach axle tubes (14 and 35) from the transaxle housing, remove the bolts and lock washers (8 and
9) (Figure 16a-5, Page 16a-3).
2. Remove 11 bolts (24) that hold housing together.
3. Pull the halves of the housing (11 and 20) apart. If necessary, tap lightly on the spline of the input pinion
(17). See following CAUTION.
CAUTION
• To prevent damage to the housing mating seal surfaces, use caution when separating halves.
4. Remove input pinion gear (17) by pulling gear out while rocking intermediate gear assembly (19). Lift
intermediate gear assembly and differential gear case unit out simultaneously (Figure 16a-5,
Page 16a-3). See following CAUTION.
2004 Precedent IQ System Golf Car Maintenance and Service Manual
Transaxle Disassembly, Inspection, and Assembly
16A
Page 16a-7