Solid State Speed Controller - Club Car Precedent 2004 Maintenance And Service

ELECTRICAL COMPONENTS
Electronics Module Installation
1. Insert the electronics module into the vehicle. Ensure the orientation is correct, with the computer toward
the front, the controller toward the rear, and both facing the passenger side of the vehicle.
2. Complete connections to the computer, the controller, and the solenoid per the electrical schematics.
See Wiring Diagram, Section 11, Page 11-11.
3. Tighten bolts on the controller to 9 ft-lb (12.2 N·m).
4. Tighten nuts on the solenoid to 6.4 ft-lb (8.7 N ·m).
5. Install electronic module cover. See Electronics Module Cover Installation on page 12-5.
6. Inspect the vehicle for proper operation.
∆
WARNING
• Make sure that the vehicle operates in the forward direction when the Forward/Reverse switch
is in the FORWARD position.
• Make sure that the vehicle operates in the reverse direction when the Forward/Reverse switch
is in the REVERSE position. The reverse buzzer will sound as a warning when the Forward/
Reverse switch is in REVERSE.
• Make sure that the vehicle does not operate when the Forward/Reverse switch is in the
NEUTRAL position.

SOLID STATE SPEED CONTROLLER

See General Warnings, Section 1, Page 1-1.
Testing the Solid State Speed Controller
See Test Procedure 5, Section 11, Page 11-22.
Speed Controller Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warnings, Section 1, Page 1-2.
2. Remove electronics module cover. See Electronics Module Cover Removal on page 12-5.
3. Remove electronics module assembly from the vehicle. See Electronics Module Removal on
page 12-9.
4. Remove the three self-tapping screws (1) that hold the controller to the component mounting plate and
remove the controller from the vehicle (Figure 12-10, Page 12-12).
Speed Controller Installation
1. Install the three self-tapping screws (1) that hold the controller to the component mounting plate and
tighten to 5.5 ft-lb (7.5 N·m) (Figure 12-10, Page 12-12).
2. Install electronic module assembly in the vehicle. See Electronics Module Installation on page 12-11.
3. Install electronics module assembly cover. See Electronics Module Cover Installation on page 12-5.
2004 Precedent IQ System Golf Car Maintenance and Service Manual
Solid State Speed Controller
Page 12-11
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