Club Car CARRYALL 2 PLUS 2000 Manuals

Manuals and User Guides for Club Car CARRYALL 2 PLUS 2000. We have 1 Club Car CARRYALL 2 PLUS 2000 manual available for free PDF download: Maintenance And Service Manual

Club Car CARRYALL 2 PLUS 2000 Maintenance And Service Manual

Club Car CARRYALL 2 PLUS 2000 Maintenance And Service Manual (136 pages)

Brand: Club Car | Category: Golf Cars | Size: 7 MB

Table of Contents

Table of Contents
5
Section 1 - Safety

11
- General Warning
  11
Section 2 - Vehicle Specifications

15
- General Information
  15
- Vehicle Capacities
  17
Section 3 - General Information

19
- Model Identification
  19
- Pre-Operation Checklist
  19
  - Performance Inspection
    20
- Controls and Indicators
  21
  - Key Switch
    21
  - Forward/Reverse Control
    22
  - Accelerator Pedal
    23
  - Brake Pedal
    23
  - Park Brake Pedal
    23
  - Neutral Lockout
    24
  - Choke
    25
  - Oil Light
    26
  - Fuel/Hour Gauge
    26
  - Battery Warning Light
    26
- Driving Instructions
  27
  - Starting the Vehicle
    28
  - Stopping the Vehicle
    29
  - Parking and Leaving the Vehicle
    29
- Bed Latch
  29
- Loading and Unloading
  30
- Towing with the Vehicle
  31
- Transporting on a Trailer
  31
- Storage - Gasoline Vehicle
  32
  - Return Stored Vehicle to Service
    33
- Storage - Electric Vehicle
  34
  - Return Stored Vehicle to Service
    35
- Cleaning the Vehicle
  37
- Seat
  38
- Front Body Repair
  38
- Front Body
  39
  - Front Body Removal
    39
  - Front Body Installation
    40
- Tilt Bed - Turf 1, 2, Carryall 1, 2 and 2 Plus
  41
  - Tilt Bed Removal
    41
  - Tilt Bed Installation
    43
- Flat Bed - Turf 6 and Carryall 6
  43
  - Flat Bed Removal
    43
  - Flat Bed Installation
    43
- Flat Bed Trim - Turf 6 and Carryall 6
  43
  - Flat Bed Trim Removal
    43
  - Flat Bed Trim Installation
    46
- Access Door - Turf 6 and Carryall 6
  46
  - Access Door Removal
    46
  - Access Door Installation
    46
- Side Door - Turf 6 and Carryall 6
  46
  - Side Door Removal
    46
  - Side Door Installation
    46
- Rear Fender
  46
  - Rear Fender Removal
    46
  - Rear Fender Installation
    47
- Trailer Hitch - (Optional on some Models)
  47
  - Trailer Hitch Removal
    47
  - Trailer Hitch Installation
    48
- Tailskirt
  49
  - Tailskirt Removal
    49
  - Tailskirt Installation
    49
- Floor Mat
  49
Section 5 - Accelerator and Brake Pedal Group

51
- Pedal Group Adjustment
  52
- Pedal Group Disassembly and Assembly
  62
  - Brake Pedal Removal
    62
  - Brake Pedal Installation
    63
  - Park Brake Removal
    64
  - Park Brake Installation
    64
  - Accelerator Pedal Removal
    67
  - Accelerator Pedal Installation
    68
  - Accelerator Pedal Removal
    69
  - Accelerator Pedal Installation
    70
Section 6 - Wheel Brake Assemblies

73
- General Information
  74
- Brake Shoe Removal
  75
- Brake Assembly Cleaning (Self-Adjusting Brakes)
  76
- Brake Shoe Installation (Self-Adjusting Brakes)
  78
- Brake Adjustment (Self-Adjusting Brakes)
  80
- Brake Assembly Cleaning (Manually Adjusted Brakes)
  80
- Brake Shoe Installation (Manually Adjusted Brakes)
  81
- Rear Brake Cable Adjustment (Manually Adjusted Brakes)
  83
- Front Brake Cable Adjustment (Manually Adjusted Brakes)
  84
- Brake Cluster Removal and Installation
  85
- Front Brake Cables
  90
  - Removal
    90
  - Installation
    90
- Rear Brake Cables
  91
  - Removal
    91
  - Installation
    92
- General Information
  93
- Steering Wheel
  94
  - Steering Wheel Removal
    94
  - Steering Wheel Installation
    94
- Steering Column
  95
  - Steering Column Removal
    95
  - Steering Column Disassembly
    97
  - Steering Column Assembly
    97
  - Steering Column Installation
    98
- Steering Adjustment
  99
- Rack and Pinion
  99
  - Rack and Pinion Removal
    99
  - Rack and Pinion Disassembly
    100
  - Rack and Pinion Assembly
    101
  - Rack and Pinion Installation
    104
- Tie Rod and Drag Link
  104
  - Tie Rod and Drag Link Removal
    104
  - Tie Rod and Drag Link Installation
    105
- Front Suspension
  105
  - Lubrication
    105
  - Wheel Alignment
    106
- Front Suspension Components
  107
  - Leaf Spring Removal
    107
  - Leaf Spring Installation
    108
  - Kingpin and Steering Spindle Removal
    108
  - Kingpin and Steering Spindle Installation
    111
  - Delta A-Plate Removal
    111
  - Delta A-Plate Installation
    111
  - Shock Absorber Removal
    111
  - Shock Absorber Installation
    114
- Front Wheel Bearings and Hubs
  114
Section 8 - Wheels and Tires

117
- General Information
  117
- Wheels
  118
  - Wheel Removal
    118
  - Wheel Installation
    118
- Tires
  119
  - Tire Removal
    119
  - Tire Repair
    119
  - Tire Installation
    119
Section 9 - Rear Suspension

121
- General Information
  121
- Shock Absorbers
  122
  - Inspecting and Removing Shock Absorbers
    122
  - Installing Shock Absorbers
    122
- Multi-Leaf Springs
  122
  - Removing the Multi-Leaf Springs
    123
  - Installing the Multi-Leaf Springs
    126
- Snubber
  127
  - Snubber Removal
    127
  - Snubber Installation
    127
- Stabilizer Bar
  127
  - Stabilizer Bar Removal
    127
  - Stabilizer Bar Installation
    128
- Jounce Bumpers
  129
  - Removal
    129
  - Installation
    129

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