Transaxle Assembly - Club Car Precedent 2004 Maintenance And Service

16B
TRANSAXLE (TYPE K)
Transaxle Disassembly and Inspection, Continued:
9.5. Remove the differential pin (31) by pushing pin through differential gear case from one side
(Figure 16b-4, Page 16b-3). See also Figure 16b-18, Page 16b-10.
9.6. Remove the idler gears and thrust plates (1 and 2) (Figure 16b-19, Page 16b-10).
9.7. Remove the differential gears and thrust plates (3 and 4).
9.8. Inspect the bearings (14) of the differential case and replace them if they are damaged
(Figure 16b-4, Page 16b-3). To remove them, press them off. See following CAUTION.
CAUTION
• Do not reuse bearings after removing them. Replace bearings with new ones.
10. Inspect parts for wear or damage. Any worn or damaged parts should be replaced. See following NOTE.
NOTE: Damaged or worn gears should be replaced as sets.
DIFFERENTIAL
PIN
Figure 16b-18 Differential Pin

TRANSAXLE ASSEMBLY

CAUTION
• Do not press against the bearing outer race.
• Gasket (13) faces of the housing must be clean and smooth. use only a new gasket that is not
torn or damaged. The gasket must lie flat against the housing faces (Figure 16b-4,
Page 16b-3).
• The housing and all parts must be wiped clean and dry before reassembly.
1. If bearings (14) were removed during disassembly, install new bearings using an arbor press
(Figure 16b-4, Page 16b-3).
2. Assemble the differential gear case.
2.1. Install the pin (31) (Figure 16b-4, Page 16b-3). Apply a small amount of oil to all thrust plates and
to both ends of the pin.
2.2. While aligning the dowel pin, assemble the two halves of the differential gear case (33 and 36) and
install the output gear (30) (Figure 16b-4, Page 16b-3).
Page 16b-10 2004 Precedent IQ System Golf Car Maintenance and Service Manual
Transaxle Disassembly, Inspection, and Assembly
DIFFERENTIAL
GEAR
1
3
Figure 16b-19 Left Differential
4
2
LEFT
DIFFERENTIAL
GEAR
CASE