Charger Receptacle - Club Car Precedent 2004 Maintenance And Service

12
ELECTRICAL COMPONENTS

CHARGER RECEPTACLE

See General Warnings, Section 1, Page 1-1.
The charger cord, plug, and receptacle are wear items and should be inspected daily. Visually inspect them
for cracks, loose connections, and frayed wiring; they must be replaced when worn or damaged. If charger
plug or receptacle show signs of corrosion or the plug is difficult to insert or remove, the receptacle contacts
and plug terminals should be cleaned with a good electrical contact cleaner or lightly sprayed with electrical
contact cleaner. The plug should then be inserted and removed several times to ensure ease of insertion,
ease of removal, and good electrical contact.
Testing the Charger Receptacle
See Test Procedure 12, Section 11, Page 11-37.
See also the appropriate battery charger maintenance and service manual.
Charger Receptacle Inspection
Inspect the receptacle for cracks, loose connections and frayed wiring.
NOTE: Disassembly of the charger receptacle, for the purpose of removal or installation, is not recom-
mended.
Charger Receptacle Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warnings, Section 1, Page 1-2.
2. Remove electronic module cover.
3. Remove kick plate. See Kick Plate and Charger Bezel, Section 4, Page 4-7.
4. Remove the 10-gauge red wire from the positive post of battery no. 1 (Figure 12-11, Page 12-15).
5. Disconnect the black wire from its connector.
6. Disconnect the gray wire from the OBC.
7. Remove the three screws (1) that secure the charger receptacle (2) to the bucket.
Charger Receptacle Installation
1. Insert the wires through the hole in the bucket (Figure 12-11, Page 12-15).
2. Insert receptacle (2) into bucket.
3. Install the three screws (1) that secure the receptacle to the bucket. Tighten screws to 16 in-lb (1.8 N·m).
4. Connect gray wire to the OBC. Make sure boot is properly seated.
5. Connect the black wire to the mating connector. Make sure connector is fully seated.
6. Connect the red wire to the positive post of battery no. 1.
7. Install kick plate. See Kick Plate and Charger Bezel, Section 4, Page 4-7.
8. Place the Tow/Run switch in the TOW position and connect the battery cables, positive (+) cable first.
Tighten battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector
Spray (CCI P/N 1014305) to minimize corrosion.
Page 12-14 2004 Precedent IQ System Golf Car Maintenance and Service Manual
Charger Receptacle