Club Car Precedent 2004 Maintenance And Service page 164

15
MOTOR
Motor Removal, Continued:
8. To gain easier access to the motor, lower the transaxle as low as it will go. If more room is needed,
remove the jack from beneath the transaxle and allow the springs to rest on the floor (Figure 15-4,
Page 15-4). See following WARNING.
∆
WARNING
• Hot! Do not attempt to service hot motor, this could result in severe burns.
• Do not position fingers under motor when sliding motor off of the input shaft in step 10.
Fingers may get pinched when motor disengages.
Figure 15-4 Lower Axle
9. Remove the four bolts that mount the motor to the transaxle (Figure 15-19, Page 15-15).
10. Carefully slide the motor away from the transaxle until the motor spline disengages the input shaft and
remove the motor from the vehicle.
Motor Disassembly
1. Before beginning disassembly, place match marks on the motor end shield and stator shell, then place
the motor in a vice with wooden blocks as shown (Figure 15-5, Page 15-5).
2. Remove the four bolts (8) securing the end shield (10) to the stator shell (2).
3. Remove the two screws (9) attaching the end shield to the bearing retainer.
4. Lift stator shell (2) off of armature (17).
5. Remove two screws (11) attaching brush rigging (12) to the stator shell (2) (Figure 15-10, Page 15-8).
6. Mark the brush terminal posts (A1 and A2) (13) to identify their positions in the stator shell, then remove
the nuts (6) and flat washers (5) (Figure 15-10, Page 15-8). From the outside, push the posts through
the stator shell wall into the interior of the stator shell.
7. Carefully remove the brush rigging and the terminal posts from the stator shell.
8. To remove brush springs (14) from the rigging, lift the spring extensions out and over the brush mounts
and then slide the springs off their mounting tabs (Figure 15-6, Page 15-5).
Page 15-4 2004 Precedent IQ System Golf Car Maintenance and Service Manual
External Motor Testing