Club Car IQ Plus 2009 Manuals

Manuals and User Guides for Club Car IQ Plus 2009. We have 1 Club Car IQ Plus 2009 manual available for free PDF download: Maintenance And Service Manual Supplement

Club Car IQ Plus 2009 Maintenance And Service Manual Supplement (164 pages)

Brand: Club Car | Category: Utility Vehicle | Size: 17.14 MB

Table of Contents
5
Section 10 - Periodic Maintenance
9
General Warning
9
Disabling the Vehicle
11
Disconnecting the Batteries
11
Connecting the Batteries
11
General Information
12
Periodic Service Schedule
12
Periodic Lubrication Schedule
14
Section 11 - Electrical System and Testing
15
General Information
15
Wiring Diagrams
16
Troubleshooting
22
Troubleshooting the Vehicle with the IQDM
22
Troubleshooting Guide 1
23
Troubleshooting Guide 2
26
Test Procedures
28
Index of Test Procedures
28
Communication Display Module (CDM)
59
Using the CDM to Retrieve Data from the Onboard Computer
60
CDM Troubleshooting Guide
61
Section 12 - Iq Display Module (Iqdm) Series 2 and Iqdm-P Diagnostics
63
Plugging the Handset into the Vehicle
63
Introductory Display
64
Menu Navigation
64
Monitor Menu
66
Faults Menu
70
System Faults
70
Fault Recovery
71
Fault Descriptions
73
Functions Menu
76
Get Settings from Controller
76
Write Settings to Controller
77
Reset All Settings
79
Information
79
Programmer Setup
80
Program
80
Faults
80
Information
80
IQDM and IQDM-P Handset Troubleshooting
81
Test Procedures
82
Index of Test Procedures
82
Section 13 - Electrical Components
85
Key Switch
85
Forward/Reverse Rocker Switch
87
Tow/Run Switch
88
Circuit Breaker
89
Motor Controller Output Regulator (MCOR)
90
Reverse Buzzer
91
Speed Controller Cover
91
Solenoid
92
Onboard Computer (OBC)
94
Solid State Speed Controller
95
Charger Receptacle
97
Receptacle Fuse Link
98
Battery Warning Light
99
Ferrite Beads - CE Mark Vehicles
99
Section 14 - Batteries
103
General Information
103
Battery Replacement
104
Battery Care
106
Preventive Maintenance
106
Self-Discharge
106
Electrolyte Level
106
Water Quality
107
Battery Charging
109
Charger Shuts off after 16 Hours
109
Deep-Discharge
109
Early Excessive Discharging
109
Incoming AC Service
110
Fleet Rotation
110
Numbering Vehicles and Chargers
110
Battery Troubleshooting Chart
111
Battery Testing
112
Battery Charger Test
112
On-Charge Voltage Test
112
Hydrometer Test
112
Discharge Test
114
Battery Troubleshooting Examples
116
Battery Storage
117
Charging a Battery Pack that Has Low Voltage
117
Section 15 - Battery Charger
119
Refer to the Appropriate Battery Charger Maintenance and Service Manual
119
Section 16 - Motor (Model Da5-4006)
121
General Information
121
External Motor Testing
121
Motor
122
Motor Removal
122
Motor Disassembly
124
Motor Component Testing and Inspection
126
Armature Inspection and Testing
126
Motor Frame and Field Windings Inspection
127
Motor Brush, Spring, and Terminal Insulator Inspection
127
Reconditioning the Motor
131
Motor Assembly
131
Motor Installation
132
Section 17 - Transaxle (Type G)
137
Lubrication
137
Axle Bearing and Shaft
137
Axle Shaft
137
Axle Bearing
140
Transaxle
141
Transaxle Removal
141
Transaxle Disassembly, Inspection, and Assembly
143
Transaxle Disassembly and Inspection
143
Transaxle Assembly
145
Transaxle Installation
146
Section 18 - Iq Display Module (Iqdm-P) Series 2 Programming
149
Plugging the Handset into the Vehicle
149
Program Menu
150
M1/M2 Speed
150
M1/M2 Fast Accel
151
M1/M2 Pedal up
151
M1/M2 Speed Cal
152
Code A, Code B, and Code C
153

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Club Car IQ Plus 2009 Manuals

Club Car IQ Plus 2009 Maintenance And Service Manual Supplement (164 pages)

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