Club Car Precedent 2004 Maintenance And Service page 174

15
MOTOR
Motor Installation, Continued:
4.2. Loosely install four motor bolts and washers that secure the motor to the transaxle. Do not tighten.
4.3. Begin finger tightening the bolts (1 and 2) in the sequence indicated (Figure 15-19, Page 15-15).
Continue tightening by hand until the motor is seated in the transaxle housing. See following CAU-
TION and NOTE.
CAUTION
• Make sure the motor is properly seated in the transaxle housing.
NOTE: Failure to install and tighten the motor mounting bolts in the proper sequence and to the proper
tightness may result in motor noise during operation.
4.4. Tighten the bolt (24) inserted through the tab to 155 in-lb (17.5 N·m) (Figure 15-18, Page 15-15).
4.5. Tighten the center bolt (2) to 65 in-lb (7.3 N·m) (Figure 15-19, Page 15-15).
4.6. Tighten the right bolt (3) to 65 in-lb (7.3 N·m).
4.7. Tighten the left bolt (4) to 65 in-lb (7.3 N·m).
4.8. Install the motor wires, making sure they are connected to the correct motor terminals and that the
terminal orientation is correct. See Wiring Diagram, Section 11, Page 11-11. Using two wrenches
to prevent the posts from turning, tighten the terminal retaining nuts to 65 in-lb (7.3 N·m).
4.9. Secure the white, orange, green, and blue wires with a wire tie so that none of the motor wires will
scrub the motor or transaxle when the vehicle is in operation.
4.10. Connect the three-pin speed sensor wire to the vehicle wire harness.
5. If using a chain hoist, lower the vehicle and guide the leaf springs into the shackles. If using a floor jack,
raise the transaxle until the leaf springs can be guided into the shackles.
6. Insert the mounting bolts through the spring shackles and the bushings in the leaf spring eyes and install
lock nuts. Tighten the bolts to 23 ft-lb (31 N·m). See Section 9 – Rear Suspension in the appropriate
maintenance and service manual.
7. Install the shock absorbers. Tighten nut until rubber bushing expands to the diameter of the cup washer.
8. If removed, install wheels and finger tighten the lug nuts.
9. Lift vehicle and remove jack stands. Lower vehicle to the floor and tighten lug nuts, using a crisscross pat-
tern, to 55 ft-lb (74.6 N·m).
10. Place the Tow/Run switch in the TOW position and connect the batteries, positive (+) cable first. Tighten
battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector Spray (CCI
P/N 1014305) to minimize corrosion.
11. Place the Tow/Run switch in the RUN position.
12. Inspect the vehicle for proper operation.
∆
WARNING
• Make sure that the vehicle operates in the forward direction when the Forward/Reverse switch
is in the FORWARD position.
• Make sure that the vehicle operates in the reverse direction when the Forward/Reverse switch
is in the REVERSE position. The reverse buzzer will sound as a warning when the Forward/
Reverse switch is in REVERSE.
• Make sure that the vehicle does not operate when the Forward/Reverse switch is in the
NEUTRAL position.
Page 15-14 2004 Precedent IQ System Golf Car Maintenance and Service Manual
Motor Installation