Transaxle; Transaxle Removal - Club Car Precedent 2004 Maintenance And Service

16B
TRANSAXLE (TYPE K)

TRANSAXLE

See General Warnings, Section 1, Page 1-1.

TRANSAXLE REMOVAL

1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warnings, Section 1, Page 1-2.
2. Place chocks at the front wheels and slightly loosen lug nuts on both rear wheels.
3. Place a floor jack under the transaxle and raise the rear of the vehicle. Position jack stands under the alu-
minum frame rail forward of the spring mount. Lower the vehicle to let the jack stands support the vehicle
(Figure 16b-7, Page 16b-6).
4. Remove the rear wheels, then thread one lug nut onto a stud on each rear hub. This will keep the brake
drums on the hubs.
5. Remove the bow tie pins (1) and brake cable clevis pins (3). Use tool (CCI P/N 102555501) to compress
tangs on cable and remove cable from bracket (3) (Figure 16b-8, Page 16b-6).
Figure 16b-7 Vehicle Supported on Jack Stands
6. Disconnect the shock absorbers from their lower mounts (Figure 16b-9, Page 16b-7).
7. Disconnect the four motor wires. Use two wrenches to prevent the post from turning.
8. With a floor jack supporting the transaxle, remove lower spring shackle nuts and bolts. Position shackles
so they are clear of springs (Figure 16b-10, Page 16b-7).
9. If a chain hoist was used to raise the vehicle, lift the vehicle high enough to permit easy access and clear-
ance for removal of the motor. If a floor jack was used to raise the vehicle, lower the transaxle enough
to permit easy access and clearance for removal of the motor.
10. Remove the three motor mounting bolts (Figure 16b-12, Page 16b-7), and the motor positioning bolt
(Figure 16b-13, Page 16b-8), mounting the motor to the transaxle. See following WARNING.
Page 16b-6 2004 Precedent IQ System Golf Car Maintenance and Service Manual
JACK STAND
UNDER ALUMINUM
FRAME RAIL
AS SEEN FROM
DRIVER-SIDE OF
VEHICLE
4
Figure 16b-8 Brake Cable Assembly
Axle Bearing and Shaft
3
1
REAR OF VEHICLE