Crankcase Cover Installation - Club Car 2005 FE290 Maintenance Service Supplement

13
FE290 ENGINE
A
Oil Level Sensor Installation
1. If the oil level sensor was removed from the bracket, install sensor (6) into bracket (5) and secure with
three screws (7) (Figure 13-5, Page 13-6). Tighten to 17 in-lb (1.9 N·m).
2. Position the sensor and bracket on inside of crankcase and install two mounting screws.
3. Connect sensor wire (2) to cord connector (1) (Figure 13-5, Page 13-6).
4. Install screw (3) through wire clamp and into crankcase cover. Tighten to 30 in-lb (3.4 N·m).
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9
Figure 13-5 Oil Level Sensor

CRANKCASE COVER INSTALLATION

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CAUTION
• Before assembly, make sure parts are clean.
• Do not reuse the gasket. Install a new one.
• Install and tighten crankcase cover bolts as instructed. Failure to do so could cause the cover
to become warped.
1. Clean the gasket surfaces on the crankcase cover to fit a new gasket during installation and inspect the
oil seal for wear and damage.
2. Install crankcase cover. Using HANDS ONLY, seat cover completely against the crankcase. If the cover
will not seat, the camshaft is not installed correctly.
3. Install and finger tighten evenly the eight cover mounting bolts (Figure 13-6, Page 13-7).
4. Tighten the cover mounting bolts in two steps. First, in the sequence shown, tighten all eight bolts to
approximately 130 in-lb (14 N·m). Then, repeating the sequence, tighten them to 250 in-lb (28.2 N·m)
(Figure 13-6, Page 13-7).
5. Connect the yellow jumper wire (11) to the cord connector (12) (Figure 13-2, Page 13-4).
Page 13-6 2005 FE290 Gasoline Vehicle Maintenance and Service Supplement
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TYPICAL 3
PLACES
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8
TYPICAL 2
PLACES
Crankcase