Table Of Contents - Yamaha TT-R125(W) Owner's Service Manual

Table of Contents

Important Notice6
Safety Information10
Description16
Manual Format18
How To Read Descriptions18
Illustrated Symbols20
Index22
Table Of Contents24
Contrôles Et Réglages Periódiques27
General Information30
Machine Identification32
Key Identification Number32
Vehicle Identification Number32
Engine Serial Number32
Identification De La Machine33
Important Information34
Preparation For Removal And Disassembly34
Informations Importantes35
Wichtige Informationen35
All Replacement Parts36
Gaskets, Oil Seals And O-Rings36
Lock Washers/Plates And Cotter Pins36
Bearings And Oil Seals36
Checking Of Connection38
Vérification Des Connexions39
Special Tools40
Outils Spéciaux43
Control Functions50
Main Switch50
Engine Stop Switch50
Start Switch50
Fonctions Des Commandes51
Kickstarter Crank52
Throttle Grip52
Front Brake Lever52
Rear Brake Pedal52
Fuel Cock54
Starter Knob (Choke)54
Fuel Tank Cap54
Sidestand54
Fuel56
Carburant57
Starting And Break-In58
Starting A Cold Engine58
Démarrage Et Rodage59
Starten Und Einfahren59
Starting A Warm Engine60
Break-In60
Breaking In After Replacement62
Torque-Check Points64
Tt-R125/Tt-R125E64
Tt-R125Lw/Tt-R125Lwe65
Contrôle Du Serrage Au Couple66
Anzugsmomente Kontrollieren68
Cleaning And Storage70
Reinigung Und Stillegung71
Nettoyage Et Remisage71
Storage72
General Specifications74
Maintenance Specifications80
Engine80
Cylinder Head Tightening Sequence87
Chassis88
Tt-R125/Tt-R125Lw96
Tt-R125E/Tt-R125Lwe97
General Torque Specifications99
Definition Of Units99
Caractéristiques D'entretien106
Moteur106
Partie Cycle114
Partie Électrique122
Caractéristiques Générales De Couple125
Définition Des Unités125
Technische Daten126
Allgemeine Technische Daten129
Wartungsdaten132
Motor132
Rahmen140
Elektrische Anlage148
Allgemeine Anzugsmomente151
Definition Von Einheiten151
Cable Routing Diagram152
Kabelführung153
Cheminement Des Câbles153
Regular Inspection And Adjustments170
Periodic Maintenance Chart For The Emission Control System170
General Maintenance And Lubrication Chart171
Maintenance Intervals172
Entretiens Périodiques Du Système De Contrôle Des Gaz D'échappement173
Programme D'entretien175
Pre-Operation Inspection And Maintenance182
General Inspection And Maintenance182
Contrôles Et Entretiens Avant Utilisation183
Clutch Adjustment186
Throttle Cable Adjustment186
Throttle Lubrication188
Air Filter Cleaning188
Engine Oil Level Inspection192
Engine Oil Replacement196
Oil Pressure Inspection198
Pilot Air Screw Adjustment198
Engine Idling Speed Adjustment198
Valve Clearance Inspection And Adjustment200
And Side Covers200
Spark Arrester Cleaning206
Brake System Air Bleeding208
Front Brake Adjustment210
Rear Brake Adjustment212
Brake Pedal Height Adjustment214
Front Brake Pad Inspection And Replacement214
Front Brake Shoe Inspection216
Rear Brake Shoe Inspection218
Brake Fluid Level Inspection218
Sprockets Inspection218
Drive Chain Inspection220
Drive Chain Slack Adjustment222
Front Fork Inspection224
Front Fork Spring Preload Adjustment224
Rear Shock Absorber Assembly Inspection226
Rear Shock Absorber Spring Preload Adjustment226
Rear Shock Absorber Rebound Damping Force Adjustment228
Rear Shock Absorber Compression Damping Force Adjustment230
Tire Pressure Check232
Spokes Inspection And Tightening232
Wheel Inspection232
Steering Head Inspection And Adjustment234
Lubrication244
Electrical246
Spark Plug Inspection246
Battery Inspection And Charging248
Charging Method Using A Variable Voltage Charger256
Fuse Inspection262
Seat, Fuel Tank And Side Covers266
Selle, Réservoir De Carburant Et Caches Latéraux267
Muffler268
Pot D'échappement269
Carburetor270
Carburateur271
Carburetor Disassembly272
Removal Points274
Throttle Valve274
Pilot Air Screw274
Needle Valve276
Jet Needle278
Float280
Coasting Enricher280
Carburetor Installation284
Cylinder Head Side Cover And Tappet Cover288
Culasse289
Cylinder Head292
Camshaft And Rocker Arms304
Arbre À Cames Et Culbuteurs305
Rocker Arm Shaft306
Camshaft306
Rocker Arms And Rocker Arm Shafts308
Valves And Valve Springs312
Soupapes Et Ressorts De Soupape313
Valve314
Valve Spring322
Cylinder And Piston328
Cylindre Et Piston329
Piston330
Piston Pin334
Piston Ring336
Combination Of Piston And Cylinder338
Piston Ring And Piston340
Clutch And Primary Driven Gear344
Clutch Plate And Friction Plate344
Embrayage Et Pignon Men Éprimaire345
Primary Driven Gear346
Push Lever348
Clutch Boss350
Primary Drive Gear350
Clutch Housing And Boss350
Clutch Spring352
Friction Plate352
Clutch Plate352
Push Rod354
Oil Pump362
Oil Pump Disassembly364
Rotary Filter366
Oil Strainer368
Und369
Kick Axle And Shift Shaft370
Kick Axle372
Segment372
Kick Axle And Kickstarter Segment Gear372
Kickstarter Segment Gear And Kick Idle Gear372
Kickstarterwelle373
Shift Shaft374
Stopper Lever374
Kick Axle Assembly376
Kick Idle Gear378
Cdi Magneto (Tt-R125/Tt-R125Lw)380
Rotor382
Woodruff Key382
Cdi Magneto And Starter Clutch (Tt-R125E/Tt-R125Lwe)386
Cdi-Magnetzünder389
Cdi-Magnetzünder Und Starterkupplung389
Clutch (Tt-R125E/Tt-R125Lwe)390
(Tt-R125E/Tt-R125Lwe)390
Engine Removal396
Motor Ausbauen397
Drive Sprocket400
Engine Installation400
Shift Pedal Link402
Crankcase, Crankshaft And Balancer404
Kurbelgehäuse, Kurbelwelle Und Ausgleichswelle405
Timing Chain And Timing Chain Guide410
Balancer414
Crankshaft414
Transmission, Shift Cam And Shift Fork420
Getriebe, Schaltnocke Und Schaltgabel421
Shift Fork And Shift Cam424
Shift Cam And Shift Fork430
Front Wheel And Front Brake (Tt-R125/Tt-R125E)432
Wheel Bearing (If Necessary)436
Wheel436
Wheel Axle436
Drum Brake438
Brake Shoe Plate Assembly440
Front Wheel442
Front Wheel (Tt-R125Lw/Tt-R125Lwe)446
Brake Disc450
Front Brake (Tt-R125Lw/Tt-R125Lwe)454
Brake Caliper And Brake Master Cylinder Disassembly456
Brake Fluid458
Brake Caliper458
Brake Caliper Piston458
Brake Caliper Piston Seal Kit460
Brake Master Cylinder460
Brake Hose462
Brake Master Cylinder Kit466
Rear Wheel And Rear Brake478
Front Fork494
Fourche Avant495
Front Fork Disassembly496
Cap Bolt498
Fork Spring502
Inner Tube502
Outer Tube504
Front Fork Assembly504
Handlebar514
Handlebar Removal514
Throttle Grip Assembly Disassembly522
Throttle Grip Assembly526
Steering Removal534
Ring Nut538
Bearing Race538
Bearing (Lower)538
Steering Stem538
Bearing And Bearing Race540
Lower Bracket540
Swingarm546
Bras Oscillant547
Swingarm Disassembly548
Bushing550
Relay Arm550
Connecting Arm552
Swingarm Assembly552
Rear Shock Absorber Assembly560
Notes On Disposal564
Color Code570
Electrical Components And Wiring Diagram570
Ignition System574
Systeme D'allumage575
Spark Gap Test578
Couplers And Leads Connection Inspection578
Main Switch Inspection578
Engine Stop Switch Inspection580
Ignition Coil Inspection580
Cdi Magneto Inspection582
Starting Circuit Cut-Off System Operation586
Electric Starting System (Tt-R125E/Tt-R125Lwe)586
Guidon587
System De Demarrage Electrique589
Spezialwerkzeuge590
Starter Motor Operation592
Starting Circuit Cut-Off Relay Inspection592
Starter Relay Inspection594
Neutral Switch Inspection594
Clutch Switch Inspection596
Start Switch Inspection596
Starter Motor598
Starter Motor Removal598
Starter Motor Disassembly598
Charging System (Tt-R125E/Tt-R125Lwe)608