JUKI AMB-289/IP-420 Instruction Manual
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CHAPTER @
Operation section
AMB-289/IP-420

INSTRUCTION MANUAL

* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

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Summary of Contents for JUKI AMB-289/IP-420

  • Page 1: Instruction Manual

    CHAPTER @ Operation section AMB-289/IP-420 INSTRUCTION MANUAL * "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
  • Page 2: Table Of Contents

    CONTENTS 1. PREFACE .......................Ⅱ–1 2. NAME OF EACH SECTION OF THE OPERATION PANEL ......Ⅱ–5 (1) Body ..........................Ⅱ–5 (2) Buttons to be used in common ................... Ⅱ–6 3. BASIC OPERATION OF THE SEWING MACHINE ........Ⅱ–6 4. LCD DISPLAY SECTION AT THE TIME OF INDEPENDENT SEWING ..Ⅱ–12 (1) Data input screen .......................
  • Page 3 20. PERFORMING DETAILED INPUT OF NECK WRAPPING ......Ⅱ–37 21. CHANGING SEWING DATA ................Ⅱ–40 (1) Initial sewing data at the time of your purchase ............. Ⅱ–40 (2) Changing procedure of sewing data ................ Ⅱ–41 (3) Sewing data list ......................Ⅱ–42 22. PERFORMING NEW REGISTRATION OF THE PATTERN ......Ⅱ–46 23.
  • Page 4 39. DISPLAYING VERSION INFORMATION .............Ⅱ–85 40. USING CHECK PROGRAM .................Ⅱ–86 (1) Displaying the check program screen ..............Ⅱ–86 (2) Performing sensor check ..................Ⅱ–87 (3) Performing LCD check ....................Ⅱ–89 (4) Performing touch panel compensation ..............Ⅱ–90 41. ERROR CODE LIST ..................Ⅱ–92 42.
  • Page 5: Preface

    @. Operation section 1. PREFACE 1) Kind of sewing data handled with IP-420 Pattern name Description Parameter data File that extension is ".EPD" Read from media. Max. 99 patterns can be used. 2) To use the data for AMB-289 (EPD data) Insert a medium into the IP-420 and select pattern No. xxx from EPD data. 3) Folder structure of the media Store each file in the directories below of the media. Media drive AMB289 Parameter data: AMB00 .EPD Store in ¥AMB289.
  • Page 6 4) CompactFlash (TM) ■ Inserting the CompactFlash (TM) 1) Turn the label side of the CompactFlash(TM) to this side (place the notch of the edge to the rear.) and insert the part that has a small hole into the panel. 2) After completion of setting of the media, close the cover. By closing the cover, it is possible to access. If the media and the cover come in contact with each other and the cover is not closed, check the following matters. • C heck that the media is securely pressed until it goes no further. Media • C heck that the inserting direction of the me- dia is proper.
  • Page 7 5) USB port ■ Inserting a device into the USB port Slide the top cover and insert the USB device into the USB port. Then, copy data to be used from the USB device onto the main body. After completion of copying the data, remove the USB device. ■ Disconnecting a device from the USB port Remove the USB device. Put the cover back in place. CAUTION : Cautions when using the media • Do not wet or touch it with wet hands. Fire or electric shock will be caused. •...
  • Page 8 1 Precautions to be taken when handling USB devices • Do not leave the USB device or USB cable connected to the USB port while the sewing machine is in opera- tion. The machine vibration can damage the port section resulting in loss of data stored on the USB device or breakage of the USB device or sewing machine. • Do not insert/remove a USB device during reading/writing a program or sewing data. It may cause data breakage or malfunction. • When the storage space of a USB device is partitioned, only one partition is accessible. • Some type of the USB device may not be properly recognized by this sewing machine. • JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing ma- chine. • When the panel displays the communication screen or pattern data list, the USB drive is not recognized even if you insert a medium into the slot. • For USB devices and media such as CF cards, only one device/medium should be basically connected/insert- ed to/into the sewing machine. When two or more devices/media are connected/inserted, the machine will only recognize one of them. Refer to the USB specifications. • Insert the USB connector into the USB terminal on the IP panel until it will go no further. • Do not turn the power OFF while the data on the USB flash drive is being accessed. 2 USB specifications • Conform to USB 1.1 standard • Applicable devices * Storage devices such as USB memory, USB hub, FDD and card reader 1 _ ___ • Not-applicable devices _ _CD drive, DVD drive, MO drive, tape drive, etc. • Format supported _____FD (floppy disk) FAT 12 Others (USB memory, etc.), FAT 12, FAT 16, FAT 32...
  • Page 9: Name Of Each Section Of The Operation Panel

    2. NAME OF EACH SECTION OF THE OPERATION PANEL (1) Body [ Front ] [ Right side ] Symbol Name Description TOUCH PANEL, LCD display section Change-over of the data input screen and the sewing screen is READY key performed. Change-over of the data input screen and the information screen is INFORMATION key performed. Change-over of the data input screen and the communication COMMUNICATION key screen is performed.
  • Page 10: Buttons To Be Used In Common

    (2) Buttons to be used in common Buttons that perform common operation in the respective screens of IP-420 are as described below. Symbol Name Description Pop-up screen is closed. In case of the data change screen, the data CANCEL button during changing can be cancelled. ENTER button Data changed are determined. UP SCROLL button This button scrolls button or display upward. DOWN SCROLL button This button scrolls button or display downward. RESET button This button releases error and the like. NUMERAL INPUT button Ten keys are displayed and input of number can be performed. Character input screen is displayed. CHARACTER INPUT button Refer to "6." NAMING THE PATTERN 3.
  • Page 11 2) Select the pattern No. you desire to sew. When the power is turned ON, the data input screen is displayed. Pattern No. button 1 which is selected at present is displayed in the upper section of the screen. Press the button to select the pattern No. For select- ing procedure of the pattern No., refer to "5. PERFORMING PATTERN No. SELEC- TION".
  • Page 12 4) Settimg of the sewing products Setting procedures of materials and buttons are different in sewing method. Set them while operating the device by de- pressing front part A or back part B of the foot pedal. * For the setting procedure of Sewing "14.
  • Page 13 <In case of sewing flat button directly to cloth> Set button 1 to button loader 2 and depress the back part of the pedal to insert the button into but- ton chucks 3 . (When the button loader is not used, insert the button by hand since the chuck is opened by de- pressing the back part of the pedal.) ↓ Set cloth 4 under the needle, make the tongue come in contact with the tongue stopper, and make cloth presser 5 come down by depressing the front part of the pedal to fix the cloth.
  • Page 14 <In case of counter/stay button> Set upper button 1 to button loader 2 and de- press the back part of the pedal to insert the but- ton into button chucks 3 . (When the button loader is not used, insert the button by hand since the chuck is opened by de- pressing the back part of the pedal.) ↓ Insert lower button 4 into button setting section 5 of the feed plate.
  • Page 15 <In case of neck wrapping sewing> Install neck wrapping sewing unit 1 to the insert- ing hole of the feed plate. ↓ Set tongue 2 by hand, and make cloth presser 3 come down to fix neck wrapping sewing unit 1 . (Tongue and neck wrapping sewing unit are re- leased by depressing the pedal reversely.) ↓ Set the sewing product to neck wrapping sewing unit 1 . ↓ Transport the sewing product up to the sewing start position by depressing the front part of the pedal. (When depressing the front part of the...
  • Page 16: Lcd Display Section At The Time Of Independent Sewing

    4. LCD DISPLAY SECTION AT THE TIME OF INDEPENDENT SEWING (1) Data input screen Symbol Display Description Pattern No. new register screen is displayed. PATTERN NEW REGISTER → Refer to "22. PERFORMING NEW REGISTER OF SEWING button PATTERN". Sewing pattern copy screen is displayed. PATTERN COPY button → Refer to "23. COPYING SEWING PATTERN". Sewing pattern name input screen is displayed. PATTERN NAME SETTING → Refer to "6. NAMING THE PATTERN".
  • Page 17 Symbol Display Description PATTERN SELECTION button Pattern No. being selected at present is displayed on this button and when the button is pressed, the pattern No. change screen is displayed. → Refer to "5. PERFORMING PATTERN No. SELECTION". CONTENTS OF PATTERN Contents of the pattern which is registered to the pattern No. being selected at display present are displayed. The respective display sections consist of buttons and can be changed. The contents of display differ in accordance with the sewing method. * Sewing flat/wrapped-around button with blindstitch → Refer to "8.
  • Page 18: Sewing Screen

    (2) Sewing screen Symbol Display Description CHUCK ADJUSTMENT button Chuck adjustment screen is displayed. → Refer to "24. PERFORMING CHUCK ADJUSTMENT". BUTTON CENTERING button This is not displayed in the initial state. → Refer to "25. PERFORMING BUTTON CENTERING". PATTERN NAME display Pattern name which is set in the pattern data during sewing is displayed. LOADER MOTION button When this button is pressed, loader works and sets button to the chuck. NEEDLE CHANGE button This button makes needle come down, and the needle change screen is displayed. → Refer to "34. PERFORMING CHANGE OF NEEDLE". Ⅱ–14...
  • Page 19 Symbol Display Description CHUCK CLOSE/OPEN button This button performs close/open of the chuck. Chuck is opened as long as the button is pressed. PATTERN NO. display Pattern No. during sewing is displayed. PATTERN CONTENTS display Contents of pattern registered to pattern No. during sewing are displayed. Contents of display depend on the sewing method. Blindstitch amount only can be set in the sewing screen. BLINDSTITCH AMOUNT Setting of blindstitch amount is possible. SETTING button * This is displayed only in case of sewing flat/wrapped-around button with blindstitch or flat button with blindstitch. COUNTER VALUE CHANGE Existing counter value is displayed on this button. When the button is button pressed, the counter value change screen is displayed. "32. USING COUNTER".
  • Page 20: Performing Pattern No. Selection

    5. PERFORMING PATTERN No. SELECTION 1) Display the data input screen. Only in case of the data input screen (blue), the contents of setting can be changed. In case of the sewing screen (green), press READY key 1 and display the data input screen.
  • Page 21: Naming The Pattern

    6. NAMING THE PATTERN As many as 14 characters can be inputted to the patterns respectively. 1) Display the data input screen. Only in case of the data input screen (blue), input of the pattern name can be performed. In case of the sewing screen (green), press READY key 1 and display the data in- put screen (blue). 2) Call the character input screen.
  • Page 22: Sewing Method And Sewing Shape List

    7. SEWING METHOD AND SEWING SHAPE LIST Sewing method Sewing shape Sewing flat/ wrapped-around button with blindstitch Sewing flat button directly to cloth Sewing flat button with blindstitch Sewing counter/ stay button Sewing button with neck wraps – – – Ⅱ–18...
  • Page 23: Performing Data Setting Of Sewing Button With Blindstitch (Shank And Marble Buttons)

    8. PERFORMING DATA SETTING OF SEWING BUTTON WITH BLINDSTITCH (SHANK AND MARBLE BUTTONS) Items that can be set in the data input screen of sewing flat/wrapped-around button with blindstitch (shank and marble buttons) are those below. In case of performing more detailed setting, press SEWING DATA DISPLAY button H and set it from the sewing data screen. → Refer to "21. CHANGING SEWING DATA". Symbol Item Input range Edit unit Initial value Number of stitches 2 to 32 2 stitches of button sewing 0.05 to 3.00 0.05mm Neck wrapping pitch 0.50 0 to 15.0 0.1mm Button sewing height...
  • Page 24: Performong Data Setting Of Sewing Button With Blindstitch (Flat Button)

    9. PERFORMONG DATA SETTING OF SEWING BUTTON WITH BLINDSTITCH (FLAT BUTTON) Items that can be set in the data input screen of sewing flat/wrapped-around button with blindstitch (flat button) are those below. In case of performing more detailed setting, press SEWING DATA DISPLAY and set it from the sewing data screen. → Refer to "21. CHANGING SEWING DATA". button N Symbol Item Input range Edit unit Initial value Buttonhole interval 0.10 to 6.00 0.05mm...
  • Page 25: Performing Data Setting Of Sewing Button Directly To Cloth

    10. PERFORMING DATA SETTING OF SEWING BUTTON DIRECTLY TO CLOTH Items that can be set in the data input screen of sewing flat button directly to cloth are those below. In case of performing more detailed setting, press SEWING DATA DISPLAY button H and set it from the sewing data screen. → Refer to "21. CHANGING SEWING DATA". Symbol Item Input range Edit unit Initial value 0.10 to 6.00 0.05mm 3.60...
  • Page 26: Performing Data Setting Of Sewing Flat Button With Blindstitch

    11. PERFORMING DATA SETTING OF SEWING FLAT BUTTON WITH BLINDSTITCH Items that can be set in the data input screen of sewing flat button with blindstitch are those below. In case of performing more detailed setting, press SEWING DATA DISPLAY button G and set it from the sewing data screen. → Refer to "21. CHANGING SEWING DATA". Symbol Item Input range Edit unit Initial value Buttonhole interval 0.10 to 6.00 0.05mm...
  • Page 27: Performing Setting Of Counter/Stay Buttons

    12. PERFORMING SETTING OF COUNTER/STAY BUTTONS Items that can be set in the data input screen of counter and stay buttons are those below. In case of performing more detailed setting, press SEWING DATA DISPLAY button I and set it from the sewing data screen. → Refer to "21. CHANGING SEWING DATA". Symbol Item Input range Edit unit Initial value Buttonhole interval 0.10 to 6.00 0.05mm 3.60 (longitudinal) Buttonhole interval 0.10 to 6.00 0.05mm 3.60 (lateral) Number of stitches 2 to 32 2 stitches of button sewing 0.10 to 6.00 0.05mm Interval of bottom 3.20 feed needle entry (longitudinal) 0.10 to 6.00...
  • Page 28: Performing Neck Wrapping Sewing Data

    13. PERFORMING NECK WRAPPING SEWING DATA Items that can be set in the data input screen of neck wrapping sewing are those below. In case of per- forming more detailed setting, press SEWING DATA DISPLAY button E and set it from the sew- ing data screen. → Refer to "21. CHANGING SEWING DATA". Symbol Item Input range Edit unit Initial value Neck wrapping pitch 0.05 to 3.00 0.05mm 0.30 0.5 to 15.0 0.1mm Button sewing height Sewing method Refer to "14. PERFORMING SEWING METHOD SELECTION". selection Number of stitches of neck Number of stitches of neck wrapping actually sewn is displayed. wrapping display Number of revolutions of "16.
  • Page 29: Performing Sewing Method Selection

    14. PERFORMING SEWING METHOD SELECTION 1) Display the data input screen. Only in case of data input screen (blue), selection of the sewing shape can be per- formed. In case of the sewing screen (green), press READY key 1 and display the data input screen (blue). 2) Call the sewing method selection screen. Press SEWING METHOD button 2 and the sewing shape selection screen is dis-...
  • Page 30: Performing Sewing Shape Selection

    15. PERFORMING SEWING SHAPE SELECTION 1) Display the data input screen. Only in case of the data input screen (blue), the selection of sewing shape can be per- formed. In case of the sewing screen (green), press READY key 1 and display the data input screen (blue). 2) Call the sewing shape selection screen. Press SEWING SHAPE button 2 and the sewing shape selection screen is dis-...
  • Page 31: Performing Setting Number Of Revolutions Of Sewing Machine

    16. PERFORMING SETTING NUMBER OF REVOLUTIONS OF SEWING MACHINE 1) Display the data input screen. Setting of number of revolutions of sewing machine can be performed in the data input screen and the sewing screen. 2) Display the number of revolutions setting screen. Press NUMBER OF REVOLUTIONS SET- TING button 1 and the number of rev- olutions setting screen is displayed. Setting of...
  • Page 32: Performing Setting Stay Thread

    17. PERFORMING SETTING STAY THREAD When sewing flat/wrapped-around button with blindstitch or sewing flat button with blindstitch is select- ed, STAY THREAD SETTING button is displayed in the data input screen and the sewing screen. 1) Display the stay thread setting screen. Press STAY THREAD SETTING button 1 and the stay thread setting screen is dis- played. Setting of number of stitches 2 of the stay thread and amount 3 of the stay thread can be performed. Press ENTER button 4 after inputting, and determine the data.
  • Page 33: Performing Input Of Button Sewing Thread Tension

    18. PERFORMING INPUT OF BUTTON SEWING THREAD TENSION When selecting sewing flat/wrapped-around button with blindstitch, sewing flat button directly to cloth, sewing flat button with blindstitch, or sewing counter/stay button in the data input screen and the sewing screen, BUTTON SEWING THREAD TENSION SETTING button is displayed. (1) In case of simplified input 1) Display the button sewing thread tension simplified setting screen. Press BUTTON SEWING THREAD TENSION SIMPLIFIED SETTING button 1 and the button sewing thread tension simplified setting screen is displayed, and setting of the thread remaining length before sewing and the thread tension of the normal stitches for...
  • Page 34: In Case Of Detailed Input

    (2) In case of detailed input Display the data input screen and the sewing screen after the button sewing thread tension setting but- ton has been set to the detailed input state in the customizing screen. → Refer to "36. CUSTOMIZING DATA INPUT SCREEN" and "37. CUSTOMIZING SEWING SCREEN". 1) Display the button sewing thread tension detailed setting screen. Press BUTTON SEWING THREAD TEN- SION DETAILED SETTING button 1 and the button sewing thread tension detailed setting screen is displayed, and setting of the...
  • Page 35: Sewing Data That Can Be Changed

    (3) Sewing data that can be changed 1) Normal stitches for button sewing Item Setting range Edit unit Initial value Remarks Thread tension of lower side of needle for 0 to 200 button sewing (normal stitches) Changeover angle of thread tension for button 180 to 355 1˚ sewing (normal stitches) Thread tension of upper side of needle for 0 to 200...
  • Page 36 3) 1st stitch for button sewing (It can be set only at the time of detailed setting.) Item Setting range Edit unit Initial value Remarks Thread tension of the start of 1st stitch for button 0 to 200 sewing Thread tension of lower side of needle for 0 to 200 button sewing (1st stitch) Changeover angle of thread tension for button...
  • Page 37: Performing Input Of Neck Wrapping Thread Tension

    19. PERFORMING INPUT OF NECK WRAPPING THREAD TENSION When sewing flat/wrapped-around button with blindstitch or neck wrapping sewing is selected in the data input screen and the sewing screen, the neck wrapping thread tension setting button is displayed. (1) In case of simplified input 1) Display the neck wrapping thread tension simplified setting screen. Press NECK WRAPPING THREAD TEN- SION SIMPLIFIED SETTING button 1 and the neck wrapping thread tension simpli-...
  • Page 38: In Case Of Detailed Input

    (2) In case of detailed input Display the data input screen and the sewing screen after the neck wrapping thread tension setting button has been set to the detailed input state in the customizing screen. "36. CUSTOMIZING DATA INPUT SCREEN" and "37. CUSTOMIZING SEWING → Refer to SCREEN". 1) Display the neck wrapping thread tension detailed setting screen. Press NECK WRAPPING THREAD TEN- SION DETAILED SETTING button 1 and the neck wrapping thread tension de- tailed setting screen is displayed. Then set-...
  • Page 39: Sewing Data That Can Be Changed

    (3) Sewing data that can be changed 1) Normal stitches for neck wrapping sewing Item Setting range Edit unit Initial value Remarks Thread tension of lower side of needle for neck 0 to 200 wrapping (normal stitches) Changeover angle of thread tension for neck 180 to 355 1˚ wrapping (normal stitches) Thread tension of upper side of needle for neck 0 to 200 wrapping (normal stitches) Thread remaining length before neck wrapping 1 to 100 sewing 0˚...
  • Page 40 3) 1st stitch for neck wrapping sewing (It can be set only at the time of detailed setting.) Item Setting range Edit unit Initial value Remarks Thread tension of the start of 1st stitch for neck 0 to 200 wrapping Thread tension of lower side of needle for neck 0 to 200 wrapping (1st stitch) Changeover angle of thread tension for neck 180 to 355 1˚...
  • Page 41: Performing Detailed Input Of Neck Wrapping

    20. PERFORMING DETAILED INPUT OF NECK WRAPPING When the neck wrapping pitch input button is changed to the neck wrapping detailed input button in the cutomizing screen, detailed setting of the neck wrapping data can be performed. → Refer to "36. CUSTOMIZING DATA INPUT SCREEN". 1) Display the data input screen. Only in case of the data input screen (blue), detailed input of the neck wrapping data can be performed. In case of the sewing screen (green), press READY key 1 to display the data input screen (blue).
  • Page 42 The edit of data is performed with SELECTION button or buttons !4 . Press ENTER button !5 to determine the data. Symbol Item Input range Edit unit Initial value Number of times of neck wrapping Without : neck : 2 times wrapping : 1 time – – – : 2 times : 3 times : 4 times Neck wrapping height Perform editing in the data input screen or the sewing data screen. Number of stitches at the top of 1 time 1 to 9 neck wrapping Ⅱ–38...
  • Page 43 In case display of 4 is the first. Symbol Item Input range Edit unit Initial value Neck wrapping going height 0 to 3.0 (lower section of top) Neck wrapping going pitch 0.05 to 3.00 0.05 0.10 (lower section of top) 0.05 to 3.00 0.05 Neck wrapping going pitch 0.30 (center of top) 0 to 3.0 Neck wrapping going height (upper section of top) Neck wrapping going pitch 0.05 to 3.00 0.05 0.10 (upper section of top) In case display of 4 is the second. Symbol Item Input range Edit unit Initial value Neck wrapping height 0 to 3.0...
  • Page 44: Changing Sewing Data

    21. CHANGING SEWING DATA (1) Initial sewing data at the time of your purchase Patterns from 1 to 10 have been already registered at the time of your purchase and the data which are different in sewing method and sewing shape are inputted in the sewing data as the initial value. Pattern Data changed from Changed Sewing method Sewing shape initial value value Sewing flat/wrapped- around button with Without blindstitch Thread release compensation 0.5 → 0.0mm Sewing flat/wrapped- around button with Top position of neck wrapping 0.5 → 2.7mm blindstitch Button height (shank/marble) 4.0 → 2.5mm Sewing flat/wrapped- Thread release compensation...
  • Page 45: Changing Procedure Of Sewing Data

    (2) Changing procedure of sewing data 1) Display the data input screen. Only in case of the data input screen (blue), change of the sewing data can be performed. In case of the sewing screen (green), press READY key 1 and display the data in- put screen (blue). 2) Call the sewing data screen. Press SEWING DATA button 2 and the sewing data screen is displayed. 3) Select the sewing data to be changed. Press UP/DOWN SCROLL button 3 and select SEWING DATA ITEM button 4 you desire to change. Data item which is not...
  • Page 46: Sewing Data List

    No. in blue color such as is put on the data item to select the pictograph and the pictograph which is displayed in the change screen can be selected. (3) Sewing data list Sewing data are those that can be inputted to 99 patterns from pattern 1 to 99 and can be inputted to each pattern. However, the sewing data that can be inputted differ according to the selected sewing method or sewing shape. Item Setting range Edit unit...
  • Page 47 Item Setting range Edit unit Initial display Remarks Stitch shape (counter/stay button sewing) This item sets the stitch shape of counter/stay button sewing. * Selection of the shape of lower button is performed with Front : 4 - h o l e d – – – – – – button without c r o s s - o v e r s t i t c h e s (longitudinal) Rear : 4-holed...
  • Page 48 Item Setting range Edit unit Initial display Remarks Thinning level of the stay button This item decreases the number of cross-over stitches of the lower side button at the time of stay button sewing. – – – – – – : Without thinning : Thinning level 1 Without thinning : Thinning level 2 : Thinning level 3 Lateral compensation of needle entry of lower button at the time of 0 to 0.30 0.05mm 0.30 sewing counter button (front : 4 holes, rear : 2 holes) Perform compensation to such an extent that needle does not come in contact with buttonhole within the range of lower buttonhole.
  • Page 49 Item Setting range Edit unit Initial display Remarks Button loader selection <In case of shank/marble button> : Loader OFF : Loader ON – – – – – – <In case of normal button> Loader used (Front side) : Loader OFF : Loader ON Number of times of wrapping 0 to 5 1 time This item sets the number of times of thread wrapping sewing in the neck wrapping process. Number of stitches of thread air-blow 0 to 20 1 stitch This item sets the number of stitches of...
  • Page 50: Performing New Registration Of The Pattern

    22. PERFORMING NEW REGISTRATION OF THE PATTERN 1) Display the data input screen. Only in case of the data input screen (blue), new registration of the pattern can be per- formed. In case of the sewing screen (green), press READY key 1 and display the data input screen. 2) Call the pattern new registration screen. Press NEW REGISTRATION button 2 and the pattern new registration screen is displayed. 3) Input the pattern No. Input the pattern No. you desire to newly register with the ten keys 3 . When the pat- tern No. which has been already registered is inputted, the sewing shape which has been registered is displayed in the upper part of the...
  • Page 51: Copying Sewing Pattern

    23. COPYING SEWING PATTERN The sewing data of the pattern No. which has been already registered can be copied to the pat- tern No. which has not been registered. Overwriting copy of the pattern is prohibited. When you desire to overwrite, perform it after erasing the pattern once. → Refer to "5. PERFORMING PATTERN No. SELECTION". 1) Display the data input screen. Only in case of the data input screen (blue), copying is possible. In case of the sewing screen (green), press READY key...
  • Page 52 4) Input the pattern No. of copy destination. Input the pattern No. of copy destination with ten keys 5 . It is possible to retrieve the pat- tern No. which is not used with –・+ buttons ( 6 ・ 7 ). 5) Start copying. Press ENTER button 8 and copying starts. Pattern No. which has been copied in the se- lected state returns to the pattern copy (copy source selection) screen after approximately two seconds. *1 Cycle data can be copied by the same method. *2 When deletion is performed in case the remaining pattern No. which has been registered is one, pattern deletion error (Error code 402) is displayed.
  • Page 53: Performing Chuck Adjustment

    24. PERFORMING CHUCK ADJUSTMENT 1) Display the data input screen or the sew- ing screen. Only in case of the data input screen A or the sewing screen B, the adjustment of chuck can be performed. 2) Display the chuck adjustment screen. Press CHUCK ADJUSTMENT button 1 and the chuck adjustment screen is dis- played. Origin retrieval is performed and the button loader moves to the position of chuck. Height and position can be adjusted with CHUCK HEIGHT ADJUSTMENT button 2 and CHUCK LONGITUDINAL/LATERAL PO- SITION ADJUSTMENT buttons 3 . Set the chuck to the state that is easy to be adjusted with ORIGIN RETRIEVAL READ- JUST button 4 , CHUCK UP/DOWN button 5 and CHUCK OPEN/CLOSE...
  • Page 54: Performing Button Centering

    25. PERFORMING BUTTON CENTERING Button centering button is not displayed in the initial state. Set the button centering button to the dis- played state in the customizing screen of the sewing screen. 1) Display the sewing screen. Only in case of the sewing screen, centering of the button can be performed. In case of the data input screen (blue), the sewing data screen, press READY key 1 and display the sewing screen (green). 2) Perform centering of the button. Press BUTTON CENTERING button 2 and the button centering screen is displayed.
  • Page 55: Performing Input And Check Of Data With Step Motion

    26. PERFORMING INPUT AND CHECK OF DATA WITH STEP MOTION (1) Performing the step motion 1) Display the data input screen or the sew- ing screen. Only in case of the data input screen A or the sewing screen B, the step motion can be performed. 2) Display the step motion selection screen. Press STEP MOTION SELECTION button 1 and the step motion selection screen is displayed. It is possible to select SEWING MOTION STEP MODE 2 to perform setting...
  • Page 56 3) Perform data setting. [In case of POINT SETTING MODE] Press STEP FORWARD/BACK buttons ( 5 and 6 ), and input step moves. Move to the step you desire to set and per- form setting with ARROW MARK buttons 7 . Parameter that can be set differs according to the sewing method and the stitch shape. For the parameter, refer to "26. (2) Data list". In addition, move the needle up or down with NEEDLE UP/DOWN buttons ( 8 and 9 ) and adjust the relation of the position between button and needle to the state that is easy to check. It is convenient to set the data by this adjustment. After setting the data, press ENTER button !0 to determine the data. When the data is not determined, press CANCEL button !1 .
  • Page 57 [In case of SEWING MOTION STEP MODE] Press NEEDLE FORWARD/BACK buttons (!2 and !3 ) and the needle moves stitch by stitch. In addition, it is possible to move the needle stitch by stitch while actually sewing with the start switch. Move the needle to the needle entry point you desire to set and perform the adjustment with ARROW MARK buttons !4 . Parameter that can be adjusted differs ac- cording to the sewing method and the stitch shape. For the parameter, refer to "26. (2) Data list". Press TURN PAGE button !5 and the screen is changed over to the other parameter setting screen regarding the present needle entry point. In addition, when NUMBER OF REVOLUTIONS SETTING button !6 is pressed, the number of revolutions setting screen is displayed, and it is possible to set the number of revolutions for button sewing and the number of revolutions for neck wrap-...
  • Page 58: Data List

    (2) Data list Item Setting range Edit unit Initial display Remarks 1st stitch hole position of upper button (longitudinal) –2.00 to 0.05 1.80 4.00 1st stitch hole position of upper button (lateral) –2.00 to 0.05 1.80 4.00 Shank-/marble-button hole position for lower button –4.0 to 4.0 (longitudinal) 1st stitch hole position of lower button (longitudinal) –13.00 to 0.05 1.60 4.00 1st stitch hole position of lower button (lateral) –2.00 to 0.05 1.60 4.00 Whole compensation of button holding position (lateral) –3.0 to 3.0 Compensation of shank/marble blindstitch position (left) –2.0 to 2.0...
  • Page 59 Item Setting range Edit unit Initial display Remarks 1st stitch of first compensation of tie stitch position at –1.0 to 1.0 the end of button sewing (lateral) 2nd stitch of first compensation of tie stitch position at –1.0 to 1.0 the end of button sewing (longitudinal) 2nd stitch of first compensation of tie stitch position at –1.0 to 1.0 the end of button sewing (lateral) 3rd stitch of first compensation of tie stitch position at –1.0 to 1.0 the end of button sewing (longitudinal) 3rd stitch of first compensation of tie stitch position at –1.0 to 1.0 the end of button sewing (lateral) 1st stitch of second compensation of tie stitch position...
  • Page 60: Performing Compensation Of Unevenness Of Button

    27. PERFORMING COMPENSATION OF UNEVENNESS OF BUTTON When Button positioning motion of the sewing data is set to "With" and the sewing prepa- rations are in the completed state, the needle bar automatically comes down to the angle which has been set and the compensation of unevenness of button screen is displayed. In this state, adjust the relation between button and needle with 4-direction ARROW MARK but- tons 1 . Then start sewing. (Caution) This adjustment value is effective only for once and cleared after the completion of sewing.
  • Page 61: Changing Sewing Mode

    28. CHANGING SEWING MODE 1) Select the sewing mode. When MODE key 1 is pressed in the state that the pattern has been registered, SEWING MODE SELECTION button 2 is displayed on the screen. When this button is pressed, the sewing mode changes alternately the individual sewing and the cycle stitching. When individual sewing is selected : When cycle stitching is selected : Ⅱ–57...
  • Page 62: Lcd Display Section At The Time Of Cycle Stitching

    29. LCD DISPLAY SECTION AT THE TIME OF CYCLE STITCHING This sewing machine can sew the plural sewing pattern data in order in cycle. As many as 50 patterns can be inputted. Use this function when sewing plural different button holes on the sewing product. In addition, as many as 99 cycles can be registered. Use this function for new cre- ation or copying in case of need. → Refer to "22. PERFORMING NEW REGISTRATION OF PATTERN". and "23. COPYING SEWING PATTERN". (1) Data input screen Ⅱ–58...
  • Page 63 Symbol Display Description CYCLE DATA NEW REGISTER Cycle data No. new register screen is displayed. button CYCLE DATA COPY button Cycle data No. copy screen is displayed. CYCLE DATA NAME INPUT Cycle data name input screen is displayed. → Refer to "6. NAMING THE PATTERN". button CYCLE DATA NAME display Name inputted in cycle data which is being selected is displayed. NEEDLE CHANGE button This button lowers the needle and the change of needle screen is displayed. → Refer to "34. PERFORMING CHANGE OF NEEDLE". CHUCK CLOSE/OPEN button This button performs close/open of the chuck. Chuck is opened as long as the button is pressed. CYCLE DATA NO. SELECTION Cycle data No. which is being selected is displayed in the button. When button the button is pressed, cycle data No. change screen is displayed. CURSOR display Cursor can move on sewing product with ARROW MARK button N and can designate the position on sewing product to input pattern data.
  • Page 64: Sewing Screen

    (2) Sewing screen Symbol Display Description CHUCK ADJUSTMENT button Chuck adjustment screen is displayed. → Refer to "24. PERFORMING CHUCK ADJUSTMENT". BUTTON CENTERING button This is not displayed in the initial state. → Refer to "25. PERFORMING BUTTON CENTERING". CYCLE DATA NAME display Name inputted in cycle data which is being selected is displayed. LOADER MOTION button When this button is pressed, loader works and sets button to the chuck. NEEDLE CHANGE button This button makes needle come down, and the needle change screen is displayed. → Refer to "34. PERFORMING CHANGE OF NEEDLE". CHUCK CLOSE/OPEN button This button performs close/open of the chuck. CYCLE DATA No. display Cycle data No. during sewing is displayed. Ⅱ–60...
  • Page 65 Symbol Display Description SEWING PRODUCT display Image of sewing product is displayed. SEWING ORDER display Sewing order of inputted pattern data is displayed. Pattern data during sewing is displayed in blue color. STEP SEWING button When this button is pressed, the step sewing screen which performs input and check of needle entry point is displayed. → Refer to "26. PERFORMING INPUT AND CHECK OF DATA WITH STEP MOTION". COUNTER VALUE CHANGE Existing counter value is displayed on this button. When the button is button pressed, the counter value change screen is displayed. → Refer to "32. USING COUNTER". COUNTER CHANGE OVER Display of sewing counter/No. of pcs. counter can be changed over. → Refer to "32. USING COUNTER". button SEWING ORDER RETURN button Sewing order to be sewn next is returned by one. Sewing order to be sewn next is advanced by one. SEWING ORDER ADVANCE button PATTERN NO. display Pattern No. during sewing is displayed. NUMBER OF REVOLUTIONS Number of revolutions setting screen is displayed. Change of number of revolutions of the sewing machine for button sewing and that for neck wrapping can be performed.
  • Page 66: Performing Cycle Stitching

    30. PERFORMING CYCLE STITCHING First, change the sewing mode to the cycle stitching before performing setting. → Refer to "28. CHANGING SEWING MODE". (1) Selection of the cycle data 1) Display the data input screen. Only in case of the data input screen (pink), it is possible to select the cycle data No. In case of the sewing screen (green), press READY key 1 and display the data input screen (pink). 2) Call the cycle data No. selection screen. When cycle data No. button 2 is pressed, the cycle data selection screen is displayed. Cycle data No. which is selected at present and the contents are displayed in the upper part of the screen and other cycle data...
  • Page 67: Editing Procedure Of The Cycle Data

    (2) Editing procedure of the cycle data 1) Display the data input screen. Only in case of the data input screen (pink), it is possible to input the cycle data. In case of the sewing screen (green), press READY key 1 and display the data input screen (pink). 2) Move the cursor to the position you de- sire. Move cursor 3 to the position you desire with arrow mark button 2 , press pattern No. selection button 4 , and call the pattern No. selection screen. 3) Select the pattern No. When UP/DOWN SCROLL button 5 is pressed, the registered pattern No. se- lection buttons 6 are changed over in order.
  • Page 68 5) Edit the sewing data of pattern inputted in cycle data. When the pattern data is inputted in the designated position, the inputted order is displayed on the screen as the sewing order. Adjust the cursor to the position where the sewing order is displayed and press sewing data button 8 . Then sewing data input screen is displayed. 6) Select the sewing data to be changed. Press scroll UP/DOWN button 9 and select the data item button !0 you desire to change. Data items which are not used according to the shape and data items which have been set to Without function are not displayed. So, be careful. 7) Change the data. There are data items to change numerals and those to select pictographs in the sewing data. No. in pink color such as...
  • Page 69: Performing Change Of Display Of Sewing Product

    31. PERFORMING CHANGE OF DISPLAY OF SEWING PRODUCT The picture displayed in the center of the screen can be changed. 1) Display the data input screen. Only in case of the data input screen (pink), it is possible to change the sewing product. In case of the sewing screen (green), press READY key 1 and display the data in- put screen (pink).
  • Page 70: Using Counter

    32. USING COUNTER (1) Setting procedure of the counter 1) Display the counter setting screen. Press Mode key 1 and the COUNTER SETTING button 2 is displayed on the screen. When this button is pressed, the counter setting screen is displayed. 2) Selection of kinds of counters This sewing machine has two kinds of counters, i.
  • Page 71 [Sewing counter] UP counter : Every time the sewing of one shape is performed, the existing value is counted up. When the existing value is equal to the set value, the count-up screen is displayed. DOWN counter : Every time the sewing of one shape is performed, the existing value is counted down. When the existing value is reached to "0", the count-up screen is displayed. Counter not used [No. of pcs. counter ] UP counter : Every time one cycle or one continuous stitching is performed, the existing value is counted up. When the existing value is equal to the set value, the count-up screen is displayed. DOWN counter : Every time one cycle stitching is performed, the existing value is counted down. When the existing value is reached to "0", the count- up screen is displayed. Counter not used 3) Change of counter set value In case of the sewing counter, press button 7 and in case of the No. of pcs. counter, press button...
  • Page 72: Count-Up Releasing Procedure

    4) Change of counter existing value In case of the sewing counter, press button 5 and in case of the No. of pcs. coun- ter, press button 6 and the existing value input screen is displayed. Here, input the existing value. (2) Count-up releasing procedure When count-up condition is reached during sew- ing work, the count-up screen is displayed and the buzzer beeps. Press CLEAR button 1...
  • Page 73 2) Select the memory switch button you de- sire to change. Press UP/DOWN SCROOL button 3 and select the data item button 4 you desire to change. 3) Change the memory switch data. There are data items to change numerals and those to select pictographs in the memory switch data. No. in pink color such as is put on the data items to change numerals and the set...
  • Page 74: Memory Switch Data List

    (2) Memory switch data list 1) Level 1 Memory switch data (level 1) are the motion data that the sewing machine has in common and the data that operate on all sewing patterns in common. Item Setting range Edit unit Initial display Remarks Pedal motion mode 1 to 6 Motion mode of the pedal is set. 1 : Lower the button by depressing the front part of the pedal. Lower the cloth presser with the tongue sensor. 2 : Lower the button and the cloth presser by depressing the front part of the pedal.
  • Page 75 Item Setting range Edit unit Initial display Remarks Soft start 1st stitch (button sewing) 100sti/min 200 to 1200 400sti/min Soft start 2nd stitch (button sewing) 100sti/min 200 to 1200 600sti/min Soft start 3rd stitch (button sewing) 200 to 1200 100sti/min 800sti/min Soft start 4th stitch (button sewing) 200 to 1200 100sti/min 1000sti/min...
  • Page 76 Item Setting range Edit unit Initial display Remarks 0.1mm 2.0mm Cloth thickness 0 to 10.0 Height of the chuck motor is compensated in case of sewing flat button directly to cloth and counter sewing. Tongue cloth presser ON timing 0 to 500 Waiting time from working of tongue sensor to cloth presser ON is set.
  • Page 77 2) Level 2 Memory switch data (level 2) can be edited when pressing MODE switch for as long as 6 seconds. Item Setting range Edit unit Initial display Remarks VCM control starting angle offset – 20 to 20.0 1˚ Tongue lifting amount 10.0 to 24.0 0.1mm 16.5mm Thread trimming control mode – – – – – – : Thread trimming priority mode Thread trimming : Cycle time priority mode priority mode Button loader inserting height 10.0 to 25.0 0.1mm 17.0...
  • Page 78 Item Setting range Edit unit Initial display Remarks Tongue change display mode – – – – – – When READY key is pressed, whether AMB-189 type tongue or AMB-289 type one is judged, and displays below are shown. When * Judge value is determined with tongue change is : Without display necessary : W h e n t o n g u e c h a n g e i s necessary : When AMB-189 type tongue (wide gauge) is used...
  • Page 79 Item Setting range Edit unit Initial display Remarks Y feed lower motor origin compensation 0.05mm –5.00 to 5.00 (neck wrapping compensation) Y feed lower motor origin compensation 0.05mm –5.00 to 5.00 (origin of button sewn directly to cloth) Presser motor origin compensation 1pulse –50 to 50 Thread drawing motor origin compensation 1pulse –10 to 10...
  • Page 80: Performing Change Of Needle

    34. PERFORMING CHANGE OF NEEDLE 1) Display the data input screen or the sew- ing screen. Display the data input screen (independent sewing, cycle stitching) or the sewing screen (independent sewing, cycle stitching). 2) Call the needle change screen. When NEEDLE CHANGE button 1 is pressed, the needle comes down to the posi- tion where it can be changed and the needle change screen A is displayed. Be sure to turn OFF the power before performing the change of needle.
  • Page 81: Performing Change Of Chuck

    3) Display the threading diagram. Press THREADING DIAGRAM DISPLAY but- ton 2 and the threading diagram is displayed. Reference : [Mechanical section] 3. PREPARATION BEFORE OPERATION Be sure to turn OFF the power be- fore performing the threading. 35. PERFORMING CHANGE OF CHUCK WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.
  • Page 82 2) Perform installation of the chuck. Refer to the chuck installation drawing below. [Chuck installation drawing] ™ When replacing chuck 1 , loosen screws 2 and replace it. Reference : [Mechanical section] 3. PREPARATION BEFORE OPERATION (4) Replacing the button chuck 3) Perform checking of installation of the chuck. Press CHUCK MOTION button 3 and the chuck performs open/close and inversion mo- tions.
  • Page 83: Customizing Data Input Screen

    36. CUSTOMIZING DATA INPUT SCREEN The buttons which are displayed in the data input screen can be customized to the buttons which are easy for the customers to use. (1) Registering procedure 1) Display the customize screen of the input screen. When MODE key 1 is held pressed for three seconds, CUSTOMIZE button 2 of the input screen is displayed on the screen. Press this button and the customize screen of the input screen is displayed. 2) Select the state of buttons. Every time buttons from 3 to 7 are pressed, the state of buttons changes. Set the buttons to the state that is easy for you to use. Symbol display Description...
  • Page 84: Register State At The Time Of Your Purchase

    3) Register the sewing data to the customize buttons. As many as four sewing data can be regis- tered to CUSTOMIZE buttons 8 . Register the sewing data which are frequently used for use. When CUSTOMIZE button 8 to which you desire to register is pressed, the sewing data list screen is displayed. Four pieces of data below have been regis- tered from the left side in order at the time of your purchase.
  • Page 85: Customizing Sewing Screen

    37. CUSTOMIZING SEWING SCREEN The buttons which are displayed in the sewing screen can be customized to the buttons which are easy for the customers to use. (1) Registering procedure 1) Display the customize screen of the sew- ing screen. When MODE key 1 is held pressed for three seconds, CUSTOMIZE button 2 of the sewing screen is displayed on the screen. Press this button and the customize screen of the sewing screen is displayed.
  • Page 86: Register State At The Time Of Your Purchase

    3) Register the patterns to the direct buttons. Direct patterns can register the patterns of independent sewing and cycle stitching up to 10 patterns. 10 pieces of DIRECT PATTERN REGISTER buttons 9 are displayed on the screen, and the pattern list screen is displayed when the button of the position you desire to register is pressed.
  • Page 87: Performing Key Lock

    38. PERFORMING KEY LOCK 1) Display the key lock screen. Press MODE key 1 for three sec- onds, and the KEY LOCK button 2 is displayed on the screen. When this button is pressed down, the key lock screen is dis- played. The existing setting state is displayed on the KEY LOCK button. : State that key lock is not set : State that key lock is set 2) Select and determine the key lock state.
  • Page 88 3) Close the mode screen and display the data input screen. When the mode screen is closed and the data input screen is displayed, pictograph 5 showing the key lock state is displayed on the right-hand side of the pattern No. display. ™ Besides, only the buttons which are possible to be used even in the key lock state are displayed.(A) Ⅱ–84...
  • Page 89: Displaying Version Information

    39. DISPLAYING VERSION INFORMATION 1) Display the version information screen. Press 1 key for three seconds, and the VERSION INFORMATION button 2 is displayed on the screen. When this but- ton is pressed down, the version information screen is displayed. The version information on the sewing ma- chine you use is displayed on the version in- formation scren, and it is possible to check it.
  • Page 90: Using Check Program

    40. USING CHECK PROGRAM (1) Displaying the check program screen Press MODE key 1 for three seconds, and CHECK PROGRAM button 2 is dis- played on the screen. When this button is pressed down, the check pro- gram screen is displayed. There are 3 items below in the check program. : Touch panel compensation “40.(4) Performing touch panel / Refer to compensation.” : LCD check / Refer to “40.(3) Performing LCD check”.
  • Page 91: Performing Sensor Check

    (2) Performing sensor check 1) Display the sensor check screen. When SENSOR CHECK button 1 on the check program screen is pressed, the sensor check screen is displayed. 2) Perform the sensor check. Input status of the various sensors can be checked on the sensor check screen. Input status of each sensor is displayed as 2 . The display of ON status/OFF status is displayed as below.
  • Page 92 20 kinds of sensors below are displayed. Pictograph Description of sensor Pictograph Description of sensor Needle rocking motor origin A ir pressure sensor T ongue open/close Differential motor origin F eed plate up (rear side) Y feed upper motor origin F eed plate down (front side) Y feed lower motor origin C huck inversion (left side) Button loader motor origin Presser motor origin C huck level (right side) C huck open/close Thread drawing motor origin Temperature detection Pedal start P edal input Pause Safety switch N eedle bar angle Ⅱ–88...
  • Page 93: Performing Lcd Check

    (3) Performing LCD check 1) Display the LCD check screen. When LCD CHECK button 1 on the check program screen is pressed, the LCD check screen is displayed. 2) Check whether any dot of LCD is omitted. The screen of LCD check screen is displayed by one color only. Check in this state whether any dot is omitted or not. After checking, press a proper place on the screen. The LCD check screen is closed and the check program screen is displayed.
  • Page 94: Performing Touch Panel Compensation

    (4) Performing touch panel compensation 1) Display the touch panel compensation screen. When TOUCH PANEL COMPENSATION but- ton 1 on the check program screen is pressed, the touch panel compensation screen is displayed. 2) Press the lower left position. Press red circle 3 located at the lower left position on the screen. When finishing the compensation, press CANCEL button 2 . 3) Press the lower right position.
  • Page 95 4) Press the upper left position. Press red circle 5 located at the upper left position on the screen. When finishing the compensation, press CANCEL button 2 . 5) Press the upper right position. Press red circle 6 located at the upper right position on the screen. When finishing the compensation, press CANCEL button 2 .
  • Page 96: Error Code List

    41. ERROR CODE LIST Description of error Error code Pictograph How to recover Place of recovery E001 Contact of EEP-ROM initialization of Turn OFF the MAIN CONTROL p.c.b. power. When data is not written in EEP-ROM or data is broken, data is automatically initialized and the initialization is informed.
  • Page 97 Pictograph Description of error Error code How to recover Place of recovery E022 File No. error Previous screen Possible to There is no designated file in the server or recover by external media. reset. Possible to E023 Detection of step-out of presser lifting Data input screen recover by motor error When step-out of motor is detected at the reset. time when presser lifting motor passes the origin sensor. Possible to E024 Pattern data size over Data input screen recover by...
  • Page 98 Pictograph Description of error Error code How to recover Place of recovery Loader motor step-out detection error Possible to Step screen E099 When step-out of motor is detected at recover by the time when loader motor passes origin reset. sensor. Confirmation of tilt of machine head Possible to Data input screen E302 recover by When tilt of machine head sensor is OFF.
  • Page 99 Pictograph Description of error Error code How to recover Place of recovery Tongue type error Data input screen Possible to E497 When AMB-289 type tongue and AMB-189 recover by type one are mixedly used in the cycle reset. data. Button holding height over at the time Data input screen Possible to E498 of sewing recover by Button holding height is too high and...
  • Page 100 Pictograph Description of error Error code How to recover Place of recovery Overvoltage Tu r n O F F t h e E811 power. When input voltage is 280V or more. Tu r n O F F t h e Low voltage E813 power. When input voltage is 150V or less. Abnormality of main shaft motor IPM Tu r n O F F t h e E901 power.
  • Page 101 Pictograph Description of error Error code How to recover Place of recovery Abnormality of communication between E916 Tu r n O F F t h e main CPU and main shaft CPU power. W h e n a b n o r m a l i t y o c c u r s i n d a t a communication.
  • Page 102: Using Communication Function

    42. USING COMMUNICATION FUNCTION Communication function can download the sewing data created with other sewing machine. In addi- tion, the function can upload the aforementioned data to the media. As the means of communication, a media slot and USB are prepared. (1) Handling possible data Pictograph Data name Extension Description of data Format of the data of sewing proper to AMB such as sewing shape, sewing method, Parameter data AMB 00 .EPD interval of button holes, etc. created with the sewing machine : file No. (2) Performing communication by using the media PREFACE".
  • Page 103: Take-In Of The Data

    (4) Take-in of the data 1) Display the communication screen. When communication switch 1 of switch seat section is pressed in the data in- put screen, the communication screen is dis- played. 2) Select the communication procedure. There are four communication procedures as described below. 2 Writing data from media to panel 3 Writing data from personal computer (server) to panel 4 Writing data from panel to media 5 Writing data from panel to personal com- puter (server) Select the button of communication proce- dure you desire.
  • Page 104 5) Start communication. When communication button 8 is pressed, the data communication starts. The during communication screen (A) is displayed during communication and the screen returns to the communication screen after the end of communication. Do not open the cover during reading the data. Data may not be read in. Ⅱ–100...
  • Page 105: Performing Formatting Of The Media

    43. PERFORMING FORMATTING OF THE MEDIA To re-format a medium, the IP-420 has to be used. The IP-420 is not able to read any medium which is formatted on a personal computer. 1 Display the media format screen. When 1 switch is held pressed for three seconds, MEDIA FORMAT button 2 is displayed on the screen. When this but- ton is pressed, the media format screen is displayed. 2 Start formatting of the media. Set the media you desire to format to the media slot, close the cover, press ENTER button 3 and formatting starts. Save...
  • Page 106: Information Function

    44. INFORMATION FUNCTION There are three functions below in the information function. 1) Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and the warning notice can be performed after the lapse of the specified time. "44. (1) Observing the maintenance and inspection information" Refer to and "44. (2) Inputting the maintenance and inspection time". 2) Speed can be checked at a glance and the target achieving consciousness as a line or group is in- creased as well by the function to display the target output and the actual output. Refer to "44. (4) Observing the production control information" and "44. (5) Performing setting of the production control information".
  • Page 107: Observing The Maintenance And Inspection Information

    (1) Observing the maintenance and inspection information 1) Display the information screen. When information key 1 of the switch seat section is pressed in the data input screen, the information screen is displayed. 2) Display the maintenance and inspection information screen. Press maintenance and inspection informa- tionscreen display button 2 in the information screen.
  • Page 108 3) Perform clearing remaining time up to the replacement. When button 3 of the item you desire to clear is pressed, the time of replacement clear screen is displayed. When CLEAR but- ton 6 is pressed, the remaining time up to the replacement is cleared. 4) Display the threading diagram. When threading button 7 displayed in the maintenance and inspection screen is pressed, the needle thread threading diagram is displayed. Observe it when performing...
  • Page 109: Inputting The Inspection Time

    (2) Inputting the inspection time 1) Display the information screen (mainte- nance personnel level). When information key 1 of the switch seat section is pressed in the data input screen for approximately three seconds, in- formation screen (maintenance level) is dis- played. In case of the maintenance personnel level, the pictograph located on the upper left side changes from blue to orange, and five buttons are displayed.
  • Page 110: Releasing Procedure Of The Warning

    3) Input the inspection time. Input the inspection time. When the inspection time is set to "0", the warning function stops. When clear button 4 is pressed, the value returns to the set value, and re-counting starts. The initial values of the inspection time of re- spective items are as follows. • Needle replacement : 0 (1,000 stitches) • Cleaning time : 0 (hour) • Oil replacement time : 500 (hour) (Grease-up time) When ENTER 5 button is pressed, the inputted value is determined.
  • Page 111: Observing The Production Control Information

    (4) Observing the production control information It is possible to designate the start, display the number of pieces of production from the start to the existing time, display the number of pieces of production target, etc. in the production control screen. There are two kinds of display ways for the production control screen. a. When displaying from the information screen 1) Display the information screen. When information key 1 of the switch seat section is pressed in the data input screen, the information screen is displayed. 2) Display the production control screen. Press production control screen display but- ton 2 in the information screen. The production control screen is displayed.
  • Page 112 b. When displaying from the sewing screen 1) Display the sewing screen. When READY key 1 of the switch seat section is pressed in the data input screen, the sewing screen is displayed. 2) Display the production control screen. When information key 2 of the switch seat section is pressed in the sewing screen, the production control screen is displayed. The contents of display and the functions are "44.
  • Page 113: Performing Setting Of The Production Control Information

    (5) Performing setting of the production control information 1) Display the production control screen. Display the production control screen refer- "44.(4) Observing the production ring to control information". 2) Input the final target value. First, input the number of pieces of the target of production in the process to which sewing is performed from now on. When final target value button 3 is pressed, the final target value input screen is displayed.
  • Page 114 4) Input the number of times of thread trim- ming. Next, input the number of times of thread trimming per process. When number of times of thread trimming but- ton 5 in the previous page is pressed, the number of times of thread trimming input screen is displayed. Input the value you desire with ten keys or UP/DOWN buttons. After the input, press ENTER button 6 . When the input value is "0", count of the number of times of thread trimming is not performed.
  • Page 115 7) Clear the counted value. When clearing the counted value, set the count to the stop state and press CLEAR but- ton 9 . The value to be cleared is the present target value !0 and actual results value !1 only. (Note) CLEAR button is displayed only in case of stop state. When CLEAR button is pressed, the clear confirmation screen is displayed. When CLEAR button !2 is pressed in the clear confirmation screen. the counted value is...
  • Page 116: Observing The Working Measurement Information

    (6) Observing the working measurement information 1) Display the information screen. When information key 1 of the switch seat section is pressed in the data input screen, the information screen is displayed. 2) Display the working measurement screen. Press working measurement screen display button 2 in the information screen.
  • Page 117 3) Input the number of times of thread trim- ming. Next, input the number of times of thread trim- ming per process. When number of times of thread trimming button E in the pre- vious page is pressed, the number of times of thread trimming input screen is displayed. Input the value you desire with ten keys or UP/DOWN buttons. After the input, press ENTER button When the input value is 0, count of the number of times of thread trim- ming is not performed. Use this function by connecting the exter- nal switch.
  • Page 118 6) Clear the counted value. When clearing the counted value, set the count to the stop state and press CLEAR but- ton 7 . (Note) CLEAR button is displayed in case of the stop state only. When CLEAR button 7 is pressed, the clear confirmation screen is displayed. When CLEAR button 8 is pressed in the clear confirmation screen, the counted value is cleared.
  • Page 119: Communication Screen Of Maintenance Personnel Level

    45. COMMUNICATION SCREEN OF MAINTENANCE PERSONNEL LEVEL For the communication screen, the level which is normally used and the one which is used by the maintenance personnel are different in the kinds of data to be handled. (1) Data which are possible to be handledIn case of the maintenance In case of the personnel level, it is possible to use 5 different kinds of data in addition to the normal one kinds.The respective data formats are as below. Data name Pictograph Extension...
  • Page 120: Displaying Maintenance Personnel Level

    (2) Displaying maintenance personnel level 1) Display the communication screen of the maintenance personnel level. When key 1 is pressed as long as three seconds, the image located at the up- per left position is changed to orange color 2 and the communication screen of the maintenance personnel level is displayed.
  • Page 121: Information Screen Of The Maintenance Personnel Level

    46. INFORMATION SCREEN OF THE MAINTENANCE PERSONNEL LEVEL (1) Display of error record 1) Display the information screen of the maintenance personnel level. When INFORMATION key 1 of s w i t c h s e a t s e c t i o n i s p r e s s e d f o r a p - proximately three seconds in the data input screen, the information screen of the mainte- nance personnel level is displayed. In case...
  • Page 122: Display Of The Cumulative Working Information

    Pictograph 5 corresponding to the error code is displayed in the error detail screen. Refer to "41. ERROR CODE LIST". (2) Display of the cumulative working information 1) Display the information screen of the maintenance personnel level. When INFORMATION key 1 of switch seat section is pressed for approximately three seconds in the data input screen, the infor- mation screen of the maintenance personnel level is displayed.

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