JUKI AMS-224EN6060/IP-420 Instruction Manual
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JUKI AMS-224EN6060/IP-420 Instruction Manual

JUKI AMS-224EN6060/IP-420 Instruction Manual

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ENGLISH
AMS-224EN6060 / IP-420

INSTRUCTION MANUAL

* This Instruction Manual only describes the functions which are different from those of the
AMS-224EN/IP-420. In order to use the AMS-224EN6060 safely, please be sure to read not
only this Instruction Manual but also that for the AMS-224EN/IP-420 before using your AMS-
224EN6060.
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
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Summary of Contents for JUKI AMS-224EN6060/IP-420

  • Page 1: Instruction Manual

    ENGLISH AMS-224EN6060 / IP-420 INSTRUCTION MANUAL * This Instruction Manual only describes the functions which are different from those of the AMS-224EN/IP-420. In order to use the AMS-224EN6060 safely, please be sure to read not only this Instruction Manual but also that for the AMS-224EN/IP-420 before using your AMS- 224EN6060.

  • Page 2: Table Of Contents

    CONTENTS I. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) ... 1 1. SPECIFICATIONS ....................... 1 2. CONFIGURATION ....................... 2 3. INSTALLATION ......................3 3-1. Installation of the sewing machine..................... 3 3-2. Assembling the thread stand ...................... 3 3-3. Installing the thread stand ......................3 3-4.
  • Page 3 2-10. When setting of sewing product is difficult because of interruption of needle tip ....＊ 2-11. Winding bobbin thread ......................＊ (1) When performing winding bobbin thread while performing sewing ..........＊ (2) When performing winding bobbin thread only ................＊ 2-12.
  • Page 4 1-12. Changing the voltage of 100 ⇔ 200V ..................16 1-13. Replenishing the designated places with grease ..............16 (1) Points to be applied with JUKI Grease A ..................＊ (2) Points to be applied with JUKI Grease B ..................＊...

  • Page 5: Mechanical Section (With Regard To The Sewing Machine)

    Shuttle Double-capacity semi-rotary hook 12 Lubricating oil New Defrix Oil No. 2 (Lubrication system) Grease: JUKI GreaseA, PenetrationNo2 lithium Grease, JUKI GreaseB、 LONGTERM W2 (feed rack & pinion, auto-ejector) 13 Memory of pattern data Main body, medium • Main body : Max. 999 patterns (Max. 50,000 stitches/pattern) •...

  • Page 6: Configuration

    2. CONFIGURATION ❸ ❷ ❶ ❾ ❹ ❼ ❽ ❻ ❺ ❶ Machine head ❷ Thread stand ❸ Operation panel (IP-420) ❹ Auto-ejector ❺ Power switch (also used as the emergency stop switch) ❻ Two-hand control start switch ❼ Auto-ejector unclamp switch ❽...

  • Page 7: Installation

    3. INSTALLATION 3-1. Installation of the sewing machine 1. Installation of the machine should be carried by a trained technician. 2. Contact the distributor or a professional electrician to have him/her to carry out electric wiring. 3. The sewing machine weighs 710 kg or more. It is therefore necessary to install it with two or more persons.

  • Page 8: Installing The Air Hose

    3-4. Installing the air hose 1) Connecting the air hose ❷ Connect the air hose to the regulator. 2) Adjustment of air pressure Open air cock ❶ , pull up and turn air adjust- ment knob ❷ and adjust so that air pressure ❶...
  • Page 9 2) Adhere Teflon sheet (optional: 40123146) on the rear surface of sewing cassette ❶ . If the Teflon sheet is not adhered on the rear surface of the sewing cassette, the top surface of the throat plate can be stained to leave stains on the sewing material.

  • Page 10: Installing The Eye Protection Cover

    Sewing area The sewing area has been factory set to the area Sewing area (600 x 500) as shown in the figure at the time of shipment. Origin 600mm The sewing area can be broadened to 600 mm Area in which sewing Area in which sewing in longitudinal direction according to the memory and jump are disabled...

  • Page 11: Preparation Of The Sewing Machine

    4. PREPARATION OF THE SEWING MACHINE 4-1. Lubrication WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. CAUTION : When handling the lubricating oil or grease, wear safety goggles and protective gloves to prevent the lubricating oil or grease from coming in contact with the skin.

  • Page 12: Installing And Removing The Bobbin Case

    4-4. Installing and removing the bobbin case Refer to "I-4-4. Installing and removing the bobbin case" p.10 in the Instruction Manual for the AMS-224EN. WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.

  • Page 13: Adjusting The Thread Tension

    4-6. Adjusting the thread tension Refer to "I-4-6. Adjusting the thread tension" p.11 in the Instruction Manual for the AMS- 224EN. 4-7. Intermediate presser height When raising the intermediate presser height, turn the pulley by hand to lower the needle bar, and confirm that the needle bar does not interfere with the intermediate presser.

  • Page 14: Operation Of The Sewing Machine

    5. OPERATION OF THE SEWING MACHINE 5-1. Sewing ❻ ❸ ❶ ❹ ❺ ❼ ❸ ❷ Unclamped state Clamped state 1) Fit projection ❷ of sewing cassette ❶ into the slit on auto-ejector ❸ . Now, sewing cassette ❶ is automatically clamped.

  • Page 15: Needle Thread Clamp Device

    5-2. Needle thread clamp device The thread clamp device has been factory-set to OFF at the time of shipment. Leave it in the OFF state when using the sewing machine. II. OPERATION SECTION (WITH REGARD TO THE PANEL) 1. PREFACE The media supplied with the unit contains the following service patterns.

  • Page 16: Maintenance Of Sawing Machine

    III. MAINTENANCE OF SAWING MACHINE 1. MAINTENANCE 1-1. Adjusting the height of the needle bar (Changing the length of the needle) WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.
  • Page 17 2) Loosen setscrew ❽ in the driver. Drawing bobbin case opening lever hook ❾ toward you, open it to the right and left until bobbin case opening lever  comes off. At this time, be careful not to let shut-  come off and fall.

  • Page 18: Adjusting The Timing Of Main Shaft And Hook Driving Shaft

    1-3. Adjusting the timing of main shaft and hook driving shaft Refer to"III-1-3. Adjusting the timing of main shaft and hook driving shaft" p.105 in the Instruction Manual for the AMS-224EN. 1-4. Adjusting the vertical stroke of the intermediate presser Refer to "III-1-5.

  • Page 19: Needle Cooler Unit

    1-9. Needle cooler unit Thread breakage due to the rise in the needle temperature can be prevented by the use of the needle cooler unit. 1) The needle cooler unit blows compressed air to the needle through air nozzle ❶ and stops blowing simultaneously with the completion of sewing.

  • Page 20: Amount Of Oil Supplied To The Hook

    "III-1-13. Replenishing the designated places with grease" p.110 , "(1) Points to Refer to be applied with JUKI Grease A" p.111 "(2) Points to be applied with JUKI Grease B" p.112 in the Instruction Manual for the AMS-224EN. When the sewing machine has run out of grease, apply grease to the points marked with arrows shown below.

  • Page 21: Points Of The Cassette Chuck Section To Be Applied With Grease

    (4) Points of the cassette chuck section to be applied with grease Slant face of the disk cam and pin Slot and pin Disk cam and pin 1-14. Troubles and corrective measures (Sewing conditions) Refer to "III-1-14. Troubles and corrective measures (Sewing conditions)" p.113 in the Instruction Manual for the AMS-224EN.

  • Page 22: Operation Flowchart

    2 . OPERATION FLOWCHART Preparation for sewing To change the sewing pattern Turn ON the switch Display the data display screen Insert the CompactFlash card Call the sewing shape selection screen Select the sewing pattern to be sewn Select the target type of sewing shape Place the sewing cassette Place the material on the...

  • Page 23: Optional

    3 . OPTIONAL 3-1. Table of Needle hole guide Refer to"III-2-1. Table of Needle hole guide" p.115 in the Instruction Manual for the AMS- 224EN. When the φ3 mm needle hole guide with counterbore (B242621000G) is used, well-tensed seams are produced. However, isolated idling loops may be produced in the case the nee- dle penetrates the bobbin thread for some type of the material and thread.

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