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JUKI AMS-220EN / IP-420 Instruction Manual

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AMS-220EN / IP-420
INSTRUCTION MANUAL
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
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Summary of Contents for JUKI AMS-220EN / IP-420

  • Page 1 AMS-220EN / IP-420 INSTRUCTION MANUAL * "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

  • Page 2: Table Of Contents

    CONTENTS I. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) 1 1. SPECIFICATIONS ....................... 1 2. CONFIGURATION ....................... 2 3. INSTALLATION ......................3 3-1. Installing the electrical box ......................3 3-2. Installing and connecting the power switch ................3 3-3. Installation of the sewing machine head ..................5 3-4.
  • Page 3 2-5. Performing sewing shape selection ................... 39 2-6. Changing item data ........................41 2-7. Checking pattern shape ......................43 2-8. Performing modification of needle entry point ................. 44 (1) Editing the thread tension ....................... 44 (2) Editing the intermediate presser height ................. 45 2-9.
  • Page 4 1-12. Replenishing the designated places with grease ..............123 (1) Location where exclusive grease is provided ..............124 (2) Points to be applied with JUKI Grease A ................124 (3) Points to be applied with JUKI Grease B ................126 (4) Applying grease to other sections ..................

  • Page 5: Mechanical Section (With Regard To The Sewing Machine)

    I. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) 1. SPECIFICATIONS Sewing area X (lateral) direction Y (longitudinal) direction AMS-210EN-1306 : 130 mm × 60 mm AMS-210EN-1510 : 150 mm × 100 mm AMS-210EN-2210 : 220 mm × 100 mm Max.

  • Page 6: Configuration

    2. CONFIGURATION ❷ ❻ ❼ ❶ ❸ ❹ ❺ ❽ ❾ Air regulator (for pneumatic type only) ❶ Machine head ❷ Wiper switch ❸ Temporary stop switch ❹ Feeding frame ❺ Intermediate presser ❻ Thread stand ❼ Operation panel (IP-420) ❽...

  • Page 7: Installation

    3. INSTALLATION 3-1. Installing the electrical box Install the electrical box on the underside of the ❺ ❶ table at the location illustrated using round-head bolt ❶, plain washer ❷, spring washer ❸ and nut ❻ ❼ ❹ supplied with the machine, and using bolt hav- ing hexagonal indentation on the head ❺...
  • Page 8 (2) Connecting the power source cord The factory default voltage type is indicated on the voltage indication plate. Connect the cord in ac- cordance with the specifications. Voltage caution seal 1. Never use under the wrong volt- age and phase. Electric shock warning label 2.

  • Page 9: Installation Of The Sewing Machine Head

    3-3. Installation of the sewing machine head WARNING : To prevent possible accidents caused by the full of the sewing machine, perform the work by two persons or more when the machine is moved. 1) Fit the holes of hinges A to the holes of table and fix as shown in the figure.

  • Page 10: Safety Switch

    3-5. Safety switch Remove tape ❷ fixing the lever section of safety switch ❶. ❶ 1. When using the safety switch without removing tape ❶ , it is very dangerous since the sewing ma- chine works even in the state that it is tilted.
  • Page 11 [When area 1510 or 2210 is used] [Areas 1510 and 2210] 1) Temporarily fix throat plate auxiliary cover supports A ❷ and B ❸ to the ❽ machine bed with setscrews (M5) ❻ . ❼ ❻ which tightens For the screw the throat plate auxiliary cover ❷...

  • Page 12: Installing The Panel

    3-7. Installing the panel 1) Installing the IP-420 1) Open cover ❶ and remove cable ❷ once. ❸ Then connect it again to the panel on the top surface of the table after passing it through the hole in the table. 2) Fix operation panel installing plate ❸...

  • Page 13: Raising The Machine Head

    3-10. Raising the machine head WARNING : When tilting or raising the sewing machine, be careful not to get your fingers caught between the sewing machine and table. In addition, be sure to turn the power off before titling/raising the sew- ing machine so as to protect against accidents resulting from unintentional starting.

  • Page 14: Connecting The Cord

    3-11. Connecting the cord [How to open the control box] Remove four screws ❶ fixing the rear cover of the electrical box. When opening the rear cover, pressing it with your hands, slowly open it by ap- proximately 90˚ until it stops as illustrated. Be sure to lend your hand to the rear ❶...
  • Page 15 [Wiring diagram of circuit board] Sewing machine head CN14 SDC p.c.b. CN16 CN22 CN40 CN53 CN41 CN54 IP-420F CN42 CN100 MAIN p.c.b. CN55 CN43 CN56 CN39 CN47 CN38 CN34 CN88 CN51 Air-driven type Air-driven type CN78 CN52 CN52 MAIN p.c.b. CN85 CN85 CN98...
  • Page 16 SDC p.c.b. FLT p.c.b. FLT-T p.c.b (single phase 100 to 200V、three phase 200 to 240V) FLT-S p.c.b (single phase 200 to 240V) CN14 9P CN16 4P CN88 10P CN40 4P Red MAIN p.c.b. CN42 4P Black CN34 26P CN38 20P CN52 2P White (Air-driven type) CN39 2P...

  • Page 17: Installing The Motor Cover

    3-12. Installing the motor cover Install motor cover ❶ on the machine main unit ❶ with screws supplied with the machine as acces- sories. 3-13. Managing the cord ❶ Slack 1) Fix the cords with cords setting plate ❶ in the state that the cords are slack to such an extent that stress is not applied to the cords even when the machine head is tilted as shown in the figure.

  • Page 18: Connecting The Pneumatic Components (Pneumatic Type Only)

    3-14. Connecting the pneumatic components (Pneumatic type only) [Connection common to all areas] When using the air-driven type model, connect the pneumatic components as described below. 1) Install regulator ❶ to installing plate ❷ , and ❸ install it to the stand with screw ❸ , washer ❹ ❶...
  • Page 19 5) Install solenoid valve installing plate A asm.  on the table with two setscrews  . Connect solenoid valve installing plate A asm  and regulator ❶ with long air tube  supplied as accessories with the machine. In addition, fix the other side of ground cord ❾ (length: 20 cm) which has been attached in the aforementioned Step 3), with screw A which is secured with joint, together with the joint.
  • Page 20 [When using area 1306] When area 1306 is used, connect the pneumatic components after having carried out [Connection common to all areas]. 6) Install air tubes coming from the machine head Connector Air tube Air tube and the cords coming from the control box to the position as shown in the figure.

  • Page 21: Installing The Air Hose (Pneumatic Type Only)

    [When using area 1510 or 2210] When area 1510 or 2210 is used, connect the pneumatic components after having carried out [Con- nection common to all areas]. Connector not Stop plug Stop plug connected ❽ 7) Connect air tube  of solenoid valve installing 6) Install the retaining plugs supplied as accesso- ries with the machine to solenoid valve asm.

  • Page 22: Cautions For The Compressed Air Supply (Source Of Supply Air) Facility

    When the supply air contains a considerable amount of carbon Mist separator (Most troubles in the air solenoid valves are caused by carbon.) Be sure to install a mist separator. Standard equipment supplied by JUKI Filter regulator Air solenoid valve Air cylinder Cautions for main piping •　Be sure to slope main piping by a falling gradient of 1 cm per 1 m in the direction of air flow.

  • Page 23: Installing The Eye Protection Cover

    3-17. Installing the eye protection cover WARNING : Be sure to attach this cover to protect the eyes from the disperse of needle breakage. Use eye protection cover ❶ after securely attach- ing it on face plate cover ❸ with screw ❷. ❸...

  • Page 24: Needle Size And Gauge

    4-3. Needle size and gauge When changing the needle size, it is necessary to adjust the hook and to replace the gauge. (1) Adjustment In the standard delivery state, the hook has been factory-adjusted to DP × 5 #14 needle for the S type and to DP ×...

  • Page 25: Threading The Machine Head

    4-4. Threading the machine head WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. AMS-210ENHS AMS-210ENSS AMS-210ENHL AMS-210ENSL 4-5. Installing and removing the bobbin case WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine.

  • Page 26: Installing The Bobbin

    4-6. Installing the bobbin WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. 1) Set the bobbin ❶ into bobbin case ❷ in the 2.5 cm direction shown in the figure.

  • Page 27: Intermediate Presser Height

    4-8. Intermediate presser height 1. When raising the intermediate presser height, turn the pulley by hand to lower the needle bar, and confirm that the needle bar does not interfere with the intermediate presser. (When using DP × 5 needle, use the sewing machine with the height of 3.5 mm or less.) 2.

  • Page 28: Operation Of The Sewing Machine

    5. OPERATION OF THE SEWING MACHINE WARNING : Be extremely careful not to depress the PEDAL switch erroneously so as to prevent accidents due to unintentional starting of the sewing machine. 5-1. Sewing Take care not to get your hands and fingers caught in the feeding frame or intermediate presser when they are in operation.

  • Page 29: Needle Thread Clamp Device

    ■ For the 3-pedal unit: L type (1510 and 2210) 1) Set a workpiece on the sewing machine. 2) Depress the pedal switch A, and the feeding frame will come down. Depress it again, and the feeding frame will go up. 3) Depress the pedal switch B after the feeding frame has come down and the sewing machine will start sewing.
  • Page 30 [Memory switch settings] Change the set value of memory switch U69 in accordance with the thickness of needle thread. Memory switch U69 has been factory-set to S type (0: S type (standard)) or H type (1: H type) (thin thread). Commendable value is Set value : 1 for thread count #50 to #8, and that is Set value : 3 for thread count #5 to #2.

  • Page 31: Ii.operation Section (With Regard To The Panel)

    II.OPERATION SECTION (WITH REGARD TO THE PANEL) 1. PREFACE * 6 kinds of service patterns are contained in the media of the accessories. EHS,EHL Kind EHS,EHL ESS,ESL (Vinyl leather) (Denim) Area ø 30 Pitch 3 mm ø 36 Pitch 3.6mm ø...
  • Page 32 3) Folder structure of the media Store each file in the directories below of the media. Media drive VDATA Vector format data : VD00 . VDT Store in ¥VDATA. Store vector format data. VD00 . VDT M3 data : AMS0 .
  • Page 33 ■ Removing the CompactFlash (TM) 1) Hold the panel by hand, open the cover, and press the media ❷ removing lever ❶ . The media is eject. When the lever ❶ is strongly pressed, ❶ the media ❷ may be broken by pro- truding and falling.
  • Page 34 • Some type of the USB device may not be properly recognized by this sewing machine. • JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing ma- chine. •...

  • Page 35: When Using Ip-420

    2. WHEN USING IP-420 2-1. Name of each section of IP-420 (Right side) (Front) ⑥ ⑦ ⑧ ⑨ ① ⑩ ⑪ ② ⑫ ④ ⑤ ③ ① Touch panel・LCD display section ② → READY key Changeover of the data input screen and the sewing screen can be performed.

  • Page 36: Buttons To Be Used In Common

    2-2. Buttons to be used in common The buttons which perform common operations in each screen of IP-420 are as follows : → CANCEL button This button closes the pop-up screen. In case of the data change screen, the data being changed can be cancelled.

  • Page 37: Basic Operation Of Ip-420

    2-3. Basic operation of IP-420 ① Turn ON the power switch When the power is turned ON first, the language selection screen is displayed. Set the language you use. (It is possible to change with Memory switch U500.) When ending the selection screen with CANCEL button or ENTER button without performing the language selection, the language selection screen is...
  • Page 38 ③ Start sewing. "I-5-1. Sewing" p.24 Start sewing referring to * For the screen, refer to "II-2-4. LCD display section at the time of sewing shape selection" p.35 1. When using the exclusive presser, confirm the pattern shape for safety's sake. Should the pattern protrude from the feeding frame, needle interferes with the feeding frame during sewing, and there is a danger of needle breakage or the like.

  • Page 39: Lcd Display Section At The Time Of Sewing Shape Selection

    2-4. LCD display section at the time of sewing shape selection (1) Sewing shape data input screen Description Button and display Pattern button new register screen is displayed. PATTERN BUTTON → Refer to "II-2-15. Performing new register of pattern button" p.55 NEW REGISTER button USERS’...
  • Page 40 Button and display Description SEWING SHAPE NO. display Kind and No. of the sewing shape being selected at present is displayed. There are 4 kinds below of the kinds of sewing shape. : Users' pattern : Vector format data : M3 data : Sewing standard format * Be sure to use the media that has been formatted with IP-420.

  • Page 41: Sewing Screen

    (2) Sewing screen Button and display Description PATTERN BUTTON MOVE The pattern button move screen is displayed. → Refer to button "II-2-10. When setting of sewing product is difficult because of interruption of needle tip" p.48 THREAD CLAMP button Effective/ineffective of the thread clamp is selected. : Thread clamp ineffective : Thread clamp effective INTERMEDIATE PRESSER...
  • Page 42 Button and display Description SEWING SHAPE NO. display Kind and No. of the sewing shape being selected at present is displayed. There are 4 kinds below of the kinds of sewing shape. : Users' pattern : Vector format data : M3 data : Sewing standard format * Be sure to use the media that has been formatted with IP-420.

  • Page 43: Performing Sewing Shape Selection

    2-5. Performing sewing shape selection ① Display the data input screen. Only in case of the data input screen (blue), the selection of sewing shape can be performed. In case of the sewing screen (green), press READY key and display the data input screen (blue).
  • Page 44 ⑤ Select the sewing shape. G is pressed, When UP or DOWN SCROLL button the SEWING SHAPE buttons H are changed over in order. ⑥ Determine the sewing shape. I is pressed, the sewing shape is When ENTER button determined and the data input screen is displayed. When the sewing shape is users' pattern, the screen as A is displayed.

  • Page 45: Changing Item Data

    2-6. Changing item data WARNING : Be sure to confirm the shape of pattern after the change of X/Y enlargement/reduction ratio. There may be a dangerous case such as needle breakage by interference of needle with the presser or the like according to the set value.
  • Page 46 For example, input X scale rate. A to display the item data input screen. Press ③ Input the data. Input the value you desire with ten keys and + / – keys F. ④ Determine the data. G is pressed, the data is deter- When ENTER button mined.

  • Page 47: Checking Pattern Shape

    2-7. Checking pattern shape WARNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

  • Page 48: Performing Modification Of Needle Entry Point

    2-8. Performing modification of needle entry point (1) Editing the thread tension A on the sewing screen to Press STEP SEWING button display the step sewing screen. When it is necessary to move the feed forward or back- ward such as in the case of needle checking, the feed does not move unless the work clamp is lowered.

  • Page 49: Editing The Intermediate Presser Height

    (2) Editing the intermediate presser height A on the sewing screen to Press STEP SEWING button display the step sewing screen. The sewing shape is displayed at the center of the screen. The current point, sewing start position and sewing end position are respectively represented by (pink circle), (blue dot) and (pink dot).

  • Page 50: How To Use Temporary Stop

    2-9. How to use temporary stop When TEMPORARY STOP switch ❶ is pressed during sewing, the sewing machine can be stopped. At this time, the error screen is displayed to inform that the stop switch has been pressed. ❶ (1) To continue performing sewing from some point in sewing ①...

  • Page 51: To Perform Re-Sewing From The Start

    (2) To perform re-sewing from the start ① Release the error. A to release the error. Press RESET button ② Perform thread trimming. B to perform thread trim- Press THREAD TRIM button ming. G is pressed, the presser When PRESSER UP button goes up.

  • Page 52: When Setting Of Sewing Product Is Difficult Because Of Interruption Of Needle Tip

    2-10. When setting of sewing product is difficult because of interruption of needle tip ① Display the pattern button move screen. A is pressed, When PATTERN BUTTON MOVE button the pattern button move screen is displayed. ② Move the pattern. Lower the presser, and input the move direction with DIREC- TION key B.

  • Page 53: Winding Bobbin Thread

    2-11. Winding bobbin thread (1) When performing winding bobbin thread while performing sewing Thread the bobbin winder and wind the bobbin thread onto the bobbin as illustrat- ed in the figure. (2) When performing winding bobbin thread only ① Display the bobbin winding screen. A in the data input Press BOBBIN WINDER button screen (blue) and the presser comes down.

  • Page 54: Using Counter

    2-12. Using counter (1) Setting procedure of the counter ① Display the counter setting screen. Press switch and the COUNTER SETTING button A is displayed on the screen. When this button is pressed, the counter setting screen is displayed. ② Selection of kinds of counters This sewing machine has three different counters;...
  • Page 55 [ Bobbin counter ] UP counter :　　 The counter increases the existing value by one every time the machine has sewn 10 stitches. When the existing value is equal to the set value, the count-up screen is displayed. DOWN counter :　 The counter decreases from the existing value by one every time the machine has sewn 10 stitches.

  • Page 56: Count-Up Releasing Procedure

    Here, input the existing value. (2) Count-up releasing procedure When the count-up condition is reached during sewing work, the count-up screen is displayed and the buzzer beeps. Press CLEAR A to reset the counter and the screen returns to the button sewing screen.

  • Page 57: Performing New Register Of Users' Pattern

    2-13. Performing new register of users’ pattern ① Display the data input screen. Only in case of the data input screen (blue), new register of the pattern can be performed. In case of the sewing screen (green), press READY switch and display the data input screen (blue).

  • Page 58: Naming Users' Pattern

    2-14. Naming users’ pattern As many as 255 characters can be input for each user’s pattern. ① Display the data input screen. Only in case of the data input screen (blue) at the time of pat- tern button selection, it is possible to input the name of pattern button.

  • Page 59: Performing New Register Of Pattern Button

    2-15. Performing new register of pattern button ① Display the data input screen. Only in case of the data input screen (blue), new register of the pattern button can be performed. In case of the sewing screen (green), press READY switch and display the data input screen (blue).

  • Page 60: Lcd Display Section At The Time Of Pattern Button Selection

    2-16. LCD display section at the time of pattern button selection (1) Pattern button data input screen Button and display Description PATTERN BUTTON Pattern button copy screen is displayed. COPY button → Refer to "II-2-19. Copying pattern button" p.63 PATTERN BUTTON Pattern button name input screen is displayed.
  • Page 61 Button and display Description SEWING SHAPE NO. Sewing shape which is registered to the pattern button No. being selected is displayed. There are 4 kinds below of the kinds of sewing shape. : Users' pattern : Vector format data : M3 data : Sewing standard format * Be sure to use the media that has been formatted with IP-420.

  • Page 62: Sewing Screen

    (2) Sewing screen Button and display Description 2-STEP STROKE display 2-step stroke value registered to the pattern button No. during sewing is displayed. PATTERN BUTTON NAME Character which is registered to the pattern button No. display being sewn is displayed. X SCALE RATE display Scale rate in X direction which is registered to the pattern button No.
  • Page 63 Button and display Description INTERMEDIATE PRESSER The intermediate presser is lowered and the intermediate presser reference SETTING button value change screen is displayed.→ Refer to. "II-2-6. Changing item data" p.41 . RETURN TO ORIGIN button Presser is returned to the start of sewing and is raised at the time of temporary stop.

  • Page 64: Performing Pattern Button No. Selection

    2-17. Performing pattern button No. selection (1) Selection from the data input screen ① Display the data input screen. In case of the data input screen (blue), it is possible to select the pattern button No. In case of the sewing screen (green), press READY switch to display the data input screen.

  • Page 65: Selection By Means Of The Shortcut Button

    (2) Selection by means of the shortcut button WARNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

  • Page 66: Changing Contents Of Pattern Button

    2-18. Changing contents of pattern button ① Display the data input screen at the time of pattern button selection. Only in case of the data input screen (blue) at the time of pat- tern selection, it is possible to change the contents of pattern. In case of the sewing screen (green), press READY switch to display the data input screen at the time of pattern button selection.

  • Page 67: Copying Pattern Button

    ④ Determine the change of item data. B to display For example, input X scale rate. Press the item data input screen. Input the value you desire with the ten keys or + or – key K. When ENTER button L is pressed, the data is determined.

  • Page 68: Changing Sewing Mode

    ③ Select the pattern No. of copy source. Select the pattern button No. of copy source from the pattern button list button B. C and Next, press COPY DESTINATION INPUT button the copy destination input screen is displayed. ④ Input the pattern No. of copy destination. Input the pattern button No.

  • Page 69: Lcd Display Section At The Time Of Combination Sewing

    2-21. LCD display section at the time of combination sewing The sewing machine is capable of sewing in order by combining the plural pattern data. As many as 30 patterns can be inputted. Use this function when sewing plural different shapes on the sewing product. In addition, it is possible to register as many as 20 of the combination sewing data.
  • Page 70 Button and display Description COMBINATION DATA NO. Combination data No. being selected is displayed in the button. When the SELECTION button button is pressed, the combination data No. selection screen is displayed. SEWING ORDER display Sewing order of the inputted pattern data is displayed. When the screen is changed over to the sewing screen, the pattern which is sewn first is displayed in blue color.

  • Page 71: Sewing Screen

    (2) Sewing screen Button and display Description COMBINATION DATA NAME Name which is inputted in the combination data being selected is displayed. display THREAD CLAMP button Effective/ineffective of thread clamp is selected. : Thread clamp ineffective : Thread clamp effective PRESSER DOWN button Presser can be lowered and the presser down screen is displayed.
  • Page 72 Button and display Description SEWING ORDER ADVANCE Pattern to be sewn can be advanced by one. button TOTAL NUMBER OF Total number of patterns which is registered to combination No. being sewn REGISTERS display is displayed. TOTAL NUMBER OF STITCHES Total number of stitches of sewing shape being sewn is displayed.

  • Page 73: Performing Combination Sewing

    2-22. Performing combination sewing First, change the sewing mode to the combination sewing before performing setting. → Refer to "II-2-20. Changing sewing mode" p.64 (1) Selection of combination data ① Display the data input screen. Only in case of the data input screen (pink), it is possible to select the combination data No.

  • Page 74: Creating Procedure Of The Combination Data

    (2) Creating procedure of the combination data ① Display the data input screen. Only in case of the data input screen (pink) it is possible to input the combination data. In case of the sewing screen (green), press READY switch to display the data input screen (pink).

  • Page 75: Deleting Procedure Of The Combination Data

    (3) Deleting procedure of the combination data ① Select the combination data No. Perform steps ① to ③ of "II-2-22. Performing combination sewing" p.69 to display the combination data to be delet- ② Performing deleting the combination data. A is pressed, the com- When DATA DELETION button bination data deletion confirmation pop-up is displayed.

  • Page 76: Setting Of The Skip Of Steps

    (5) Setting of the skip of steps It is possible to set the skipping of sewing of a given step. If you want to skip the sewing of a certain step within the combination data, use this function. ① Entering the skip setting mode A to select skip setting Press mode changeover button mode...

  • Page 77: Lcd Display When The Simple Operation Is Selected

    2-24. LCD display when the simple operation is selected (1) Data input screen (individual sewing) [User’s pattern] [Direct pattern] [Media pattern] Ⓐ Ⓑ Ⓒ Ⓐ Ⓑ – 73 –...
  • Page 78 Button and display Description THREAD CLAMP button Effective/ineffective of thread clamp is selected. : Thread clamp ineffective : Thread clamp effective PRESSER DOWN button Feeding frame and intermediate presser are lowered and the presser down screen is displayed. BOBBIN WINDER button Bobbin thread can be wound.
  • Page 79 Button and display Description SEWING SHAPE display The sewing shape of the currently selected pattern is displayed NUMBER OF STITCHES The number of stitches for the currently selected pattern is displayed. display X ACTUAL SIZE VALUE The actual X size value of the sewing shape which is being selected is displayed. display When an actual value input is selected, the X ACTUAL VALUE SETTING button is displayed according to the setting of MEMORY switch...

  • Page 80: Sewing Screen (Individual Sewing)

    (2) Sewing screen (individual sewing) [User’s pattern] [Direct pattern] [Media pattern] Ⓐ – 76 –...
  • Page 81 Button and display Description PATTERN BUTTON MOVE The pattern button move screen is displayed. "II-2-10. When setting of sewing product is difficult because of button →Refer to interruption of needle tip" p.48 THREAD CLAMP button Effective/ineffective of thread clamp is selected. : Thread clamp ineffective : Thread clamp effective PRESSER DOWN button...
  • Page 82 Button and display Description PATTERN NO./TYPE The pattern No. and type of the pattern which is being selected are displayed. display PATTERN NAME display The name of the currently selected pattern is displayed. NUMBER OF STITCHES The number of stitches for the currently selected pattern is displayed. display SEWING SHAPE display The sewing shape of the currently selected pattern is displayed.

  • Page 83: Data Input Screen (Combination Sewing)

    (3) Data input screen (combination sewing) Button and display Description PRESSER DOWN button Feeding frame and intermediate presser are lowered and the presser down screen is displayed. BOBBIN WINDER button Bobbin thread can be wound. → Refer to "II-2-11. Winding bobbin thread" p.49 SEWING ORDER The pattern No.
  • Page 84 Button and display Description PATTERN NAME display The name of the currently selected pattern is displayed. SEWING SHAPE display The sewing shape of the currently selected pattern is displayed. NUMBER OF STITCHES The number of stitches for the currently selected pattern is displayed. display X ACTUAL SIZE VALUE The actual X size value of the currently selected pattern is displayed.

  • Page 85: Sewing Screen (Combination Sewing)

    (4) Sewing screen (combination sewing) Button and display Description THREAD CLAMP button Effective/ineffective of thread clamp is selected. : Thread clamp ineffective : Thread clamp effective PRESSER DOWN button Feeding frame and intermediate presser are lowered and the presser down screen is displayed.
  • Page 86 Button and display Description The counter value is changed using PLUS button J or MINUS button K. The COUNTER VALUE CHANGE button counter value is indicated on the button. When the button is pressed, H is displayed to allow the counter value to be changed. The current counter value is indicated on edit data display V.

  • Page 87: Changing Memory Switch Data

    2-25. Changing memory switch data ① Display the memory switch data list screen. When MODE key is pressed, memory switch button A is displayed on the screen. When this button is pressed, the memory switch data list screen is displayed. ②...

  • Page 88: Using Information

    2-26. Using information Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and the warning notice can be performed after the lapse of the specified time. (1) Observing the maintenance and inspection information ① Display the information screen. A of the switch seat section is When information key pressed in the data input screen, the information screen is...

  • Page 89: Releasing Procedure Of The Warning

    ③ Perform clearing remaining time up to the replacement. When button C of the item you desire to clear is pressed, the time of replacement clear screen is displayed. When CLEAR F is pressed, the remaining time up to the re- button placement is cleared.

  • Page 90: Using Communication Function

    It is the data of needle entry point created with Vector format data VD00XXX.VDT PM-1, and the data format that can be operated in common between JUKI sewing machines. M3 data AMS0XXX.M3 Pattern data for the AMS-B, -C and -D Series Sewing standard format SD00XXX.DAT...

  • Page 91: Take-In Of The Data

    (4) Take-in of the data ①　Display the communication screen. A of switch seat section is When communication switch pressed in the data input screen, the communication screen is displayed. ②　Select the communication procedure. There are four communication procedures as described below. B Writing data from media to panel C Writing data from personal computer (server) to panel D Writing data from panel to media...

  • Page 92: Taking In Plural Data Together

    (5) Taking in plural data together It is possible for vector data, M3 data and sewing standard format data to select plural writing data and write them together. Pattern No. of writing destination will become the same No. of the selected data ①...
  • Page 93 Data No. during communication, total number of writing data and number of data that have ended the data communication are dis- played in the during communication screen. * When performing writing to the pattern No. which already exists, the overwriting confirmation screen is displayed before writing.

  • Page 94: Performing Formatting Of The Media

    2-28. Performing formatting of the media To re-format a medium, the IP-420 has to be used. The IP-420 is not able to read any medium which is formatted on a personal computer. ① Display the media format screen. When switch is held pressed for three seconds, MEDIA A is displayed on the screen.

  • Page 95: Using 2-Step Stroke Function

    2-29. USING 2-STEP STROKE FUNCTION When using the 2-step stroke function, you can stop the presser at the intermediate position you desire. * For the pneumatic type of AMS-210EN-1306, the presser, left only is of 2-step stroke. (1) Setting of 2-step stroke function 2-step stroke function can be used by changing setting of memory switches ①...
  • Page 96 [ When setting 2-step stroke position of pattern button ] In case of the pattern button, 2-step stroke position can be set to each pattern button data. ① Display the data input screen at the time of pattern button selection. Only in case of data input screen (blue) at the time of pattern selection, the contents of pattern can be changed.

  • Page 97: Motion Of 2-Step Stroke Function

    (3) Motion of 2-step stroke function By setting memory switch , Motion of pedal or presser can be selected. 1. In case of pneumatic type presser, the height of intermediate position changes by ad- justing the air pressure and speed controller of the sewing machine. 2.
  • Page 98 [ When right/left separated pressers 2-step stroke is selected (PK-47 is used. ] ① When depressing the right pedal, the right presser comes down to the bottom position. When "12" (right/left separated pressers 2-step stroke (in the order of left to right)) is set to ➡...

  • Page 99: Operation At The Time Of X/Y Motor Position Slip

    2-30. Operation at the time of X/Y motor position slip When X/Y motor detects the position slip, the error screen is displayed. Timing of error display can be changed with the selection of memory switch. For the details, refer to the Engineer's Manual.

  • Page 100: When The Error Is Displayed After End Of Sewing

    (2) When the error is displayed after end of sewing ① Release the error. A is pressed, and the error is re- When RESET button leased, the sewing screen is displayed. ② Perform sewing work again from the start. When the pedal is depressed, sewing starts. (3) When the rest switch is not displayed When a large slip is detected, the reset switch is not displayed.

  • Page 101: Memory Switch Data List

    3. MEMORY SWITCH DATA LIST Memory switch data are the motion data that the sewing machine has in common and the data that operate on all sewing patterns in common. 3-1. Data list Item Setting range Edit unit Maximum sewing speed 200 to 2800 100 sti/min Sewing speed of 1st stitch...
  • Page 102 Item Setting range Edit unit Counter motion selection Sewing counter No. of pcs. counter Bobbin counter Height of eight of presser at the time (Control by motor) 50 to 90 of 2 step stroke (Control by air) 10 to 300 Buzzer sound can be prohibited.
  • Page 103 Item Setting range Edit unit State of presser when sewing machine stops by temporary stop command can be selected. Presser rise. Presser rise with presser switch. Needle stop position is set. UP position Upper dead point Thread trimming can be prohibited. Thread trimming Normal prohibited...
  • Page 104 Item Setting range Edit unit Feeding frame control : pedal open/close 0 to 99 Operation order of feeding frame by pedal operation at the normal time is set. (At the time of control by motor) 0 : Solid presser 1 : Solid presser 2-step stroke (Lowering again with presser switch) 2 : Solid presser 2-step stroke (Down to the bottom + start with start switch) 3 : Solid presser 2-step stroke (Intermediate →...
  • Page 105 Item Setting range Edit unit Pedal switch 1 with/without latch Without With Pedal switch 2 with/without latch Without With Pedal switch 3 with/without latch Without With Pedal switch 4 with/without latch Without With Enlarging/reducing function mode Prohibited Increasing/decreasing Increasing/decreasing number of stitches pitch (Number of (Pitch is fixed.) stitches is fixed.)
  • Page 106 Item Setting range Edit unit Intermediate presser with/without control Without With (Lowering with With (Lowering even sewing data at the time a t t h e t i m e o f f e e d (Lowering fixed) of operation) forward/backward) Intermediate presser lowering timing Immediately before start-up of...

  • Page 107: Initial Value List

    3-2. Initial value list Initial value Item SS/HS SS/HS SL/HL SL/HL SL/HL 1306 1510 1306 1510 2210 Maximum sewing speed 2800 Sewing speed of 1st stitch (In case of with thread clamp) Sewing speed of 2nd stitch (In case of with thread clamp) 2800 Sewing speed of 3rd stitch (In case of with thread clamp) 2800...
  • Page 108 Initial value Item SS/HS SS/HS SL/HL SL/HL SL/HL 1306 1510 1306 1510 2210 Bobbin winding speed can be set. 1600 Motion method of wiper can be selected. Unit of sewing shape size change can be selected. Thread tension output time when setting thread tension can be set.

  • Page 109: Error Code List

    4. ERROR CODE LIST Place of Error code Display Description of error Display message How to recover recovery Machine lock E007 Turn OFF Main shaft of the sewing the power machine fails to rotate due to some trouble. E008 Head connector Turn OFF abnormality the power...
  • Page 110 Place of Error code Display Description of error Display message How to recover recovery E024 Pattern data size over Possible Data Memory size is over. to re-start input after reset. screen Read error E027 Possible Previous Data read from server to re-start screen cannot be performed.
  • Page 111 Place of Error code Display Description of error Display message How to recover recovery E052 Thread breakage detection Possible Step error to re-start screen When thread breakage is after reset. detected. Memory switch data error E061 Turn OFF Memory switch data is the power broken or revision is old.
  • Page 112 Place of Error code Display Description of error Display message How to recover recovery E308 Time-out error of wait Turn OFF terminal the power There is no input to wait terminal for a certain period of time. E406 Password mismatch error Possible Pass- word...
  • Page 113 Place of Error code Display Description of error Display message How to recover recovery E901 Main shaft motor IPM Turn OFF abnormality the power When IPM of servo control p.c.b. is abnormal. Stepping motor power E903 Turn OFF abnormality the power When stepping motor power of SERVO CONTROL p.
  • Page 114 Place of Error code Display Description of error Display message How to recover recovery E916 Communication Turn OFF abnormality between the power MAIN CPU and main shaft When abnormality occurs in data communication. Communication failure E917 Possible between operation panel to re-start and personal computer after reset.
  • Page 115 Place of Error code Display Description of error Display message How to recover recovery E928 Thread trimming motor Turn OFF position slip error the power E930 Intermediate presser Turn OFF motor position slip error the power E931 X motor overload error Turn OFF the power Y motor overload error...

  • Page 116: Message List

    5. MESSAGE LIST Message No. Display Display message Description M520 Erase confirmation of Users' pattern Erase is performed. OK ? M521 Erase confirmation of pattern button Erase is performed. OK ? M522 Erase confirmation cycle pattern Erase is performed. OK ? M523 Erase confirmation of backup data Pattern data is not stored in memory.
  • Page 117 Message No. Display Display message Description M535 Overwriting confirmation of adjustment data on personal computer and all machine data Overwriting is performed. OK ? M537 Deletion confirmation of thread tension command Deleting is performed. OK ? Deletion confirmation of M538 intermediate presser increase/ decrease value Deleting is performed.
  • Page 118 Message No. Display Display message Description M554 Customized data initialization notice Customized key-lock data has been initialized. M555 Customized data breakage Customized key-lock data has broken. Initialization is performed. Initialization confirmation of M556 customized data Customized key-lock data is initialized. OK? M557 Confirmation of clearance of password setting...

  • Page 119: Maintenance Of Sawing Machine

    III. MAINTENANCE OF SAWING MACHINE 1. MAINTENANCE 1-1. Adjusting the height of the needle bar (Changing the length of the needle) WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine.
  • Page 120 2) Loosen setscrew ❶ in the driver. Drawing bob- ❹ ❸ bin case opening lever hook ❷ toward you, open it to the right and left until bobbin case opening lever ❸ comes off. At this time, be careful not to let shut- tle ❹...

  • Page 121: Height And Angle Of The Work Clamp

    1-3. Height and angle of the work clamp WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. (1) Height of the work clamp (S type) 1) Loosen screws ❷ located on the right and left sides of feed bracket ❶...

  • Page 122: Height Of The Work Clamp (L Type)

    (2) Height of the work clamp (L type) WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. 1) Loosen screws ❷ located on the right and left sides of feed bracket ❶...

  • Page 123: Adjusting The Vertical Stroke Of The Intermediate Presser

    1-4. Adjusting the vertical stroke of the intermediate presser WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. * Turn ON the power once, and turn OFF the power again after making the intermediate presser in the lowered state.

  • Page 124: Needle Thread Clamp Device

    1-6. Needle thread clamp device WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. ❶ When thread is caught at top end ❶ of the thread ❷...

  • Page 125: Amount Of Oil Supplied To The Hook

    1-9. Amount of oil supplied to the hook Loosen setscrew ❶ and remove setscrew ❶ . When screwing in adjustment screw ❷ , ❹ the amount of oil of oil pipe, left ❹ can be reduced. After the adjustment, screw in setscrew ❶ and fix it.

  • Page 126: Changing The Voltage Of 100 ⇔ 200V

    1-11. Changing the voltage of 100 ⇔ 200V WARNING : To prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, carry out the work after turning OFF the power switch and a lapse of 5 minutes or more. To prevent accidents caused by unaccustomed work or electric shock, request the electric expert or engineer of our dealers when adjusting the electrical components.

  • Page 127: Replenishing The Designated Places With Grease

    1-12. Replenishing the designated places with grease * Perform grease supplement when the errors below are displayed or once a year (either one which is earlier). If grease has decreased due to cleaning of the sewing machine or any other reasons, be sure to immediately add grease.

  • Page 128: Location Where Exclusive Grease Is Provided

    (1) Location where exclusive grease is provided Two different types of JUKI Grease A ❶ and B ❷ and an exclusive coupling and setscrew for JUKI Grease B are provided at the location as shown in the illustration. Add grease periodically (when the grease runout warning No.
  • Page 129 1) Open the frame cover to remove intermediate presser auxiliary spring B ❶ . 2) Apply JUKI Grease A onto periphery of needle bar ❷ . Turn the sewing machine by hand to apply grease onto the entire periphery of the needle bar.

  • Page 130: Points To Be Applied With Juki Grease B

    　■ Grease supplement to the face plate section 1) Open the face plate cover. ❹ ❸ 2) Add the JUKI Grease B onto the felt sections (3 locations), peripheral shoulder screw, ful- crums ❶ to ❼ and guide groove section ❽ . ❶...

  • Page 131: Applying Grease To Other Sections

    　■ Grease supplement to X guide shaft bearing 1) Apply JUKI Grease B onto X guide shaft ❶ and presser plate ❷ . ❷ ❶ (4) Applying grease to other sections 　■ Adding grease to X-feed gear section Grease film on the feed gear is likely to run out...

  • Page 132: Troubles And Corrective Measures (Sewing Conditions)

    1-13. Troubles and corrective measures (Sewing conditions) Trouble Cause Corrective measures Page ① Stitches are slipped at the start. ◦ Adjust the clearance between the needle 1. The needle thread slips off and the shuttle to 0.05 to 0.1 mm. at the start of ◦...
  • Page 133 Trouble Cause Corrective measures Page ① The motions of the needle ◦ Correct the positions of the needle and 5. Stitch skipping often occurs. and shuttle are not properly shuttle. synchronized. ② The clearance between the ◦ Correct the positions of the needle and needle and shuttle is too large.

  • Page 134: Optional

    2. OPTIONAL 2-1. Table of Needle hole guide Needle used Needle hole guide Size Part No. Needle hole diameter Application #09 to #11 B242621000C ø 1.6 For knits (OP) For light-weight to medium-weight materials #11 to #14 * B242621000A ø 1.6 (S type) For medium-weight to heavy-weight materials #14 to #18 * B242621000B ø 2.0...

  • Page 135: Bar Code Reader

    2-3. Bar code reader WARNING : • Do not look directly into the laser beam of the bar code reader. The laser beam can damage eyes. • Do not emit laser beam toward human eyes. The laser beam can damage eyes. •...

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