JUKI AMS-224EN/IP-420 Instruction Manual
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JUKI AMS-224EN/IP-420 Instruction Manual

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ENGLISH
aMS-224EN / IP-420

INStructIoN MaNuaL

* "compactFlash(tM)" is the registered trademark of SanDisk corporation, u.S.a.


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Summary of Contents for JUKI AMS-224EN/IP-420

  • Page 1: Instruction Manual

    ENGLISH aMS-224EN / IP-420 INStructIoN MaNuaL * "compactFlash(tM)" is the registered trademark of SanDisk corporation, u.S.a.

  • Page 2: Table Of Contents

    coNtENtS !. MEcHaNIcaL SEctIoN (WItH rEGarD to tHE SEWING MacHINE) ....................1 1. SPEcIFIcatIoNS ......................... 1 2. coNFIGuratIoN ......................... 2 3. INStaLLatIoN ........................3 3-1. Installing the throat plate auxiliary cover ..............3 3-2. table position adjustment: only for 6030 ..............4 3-3.
  • Page 3 () When performng wndng bobbn thread whle performng sewng ..........37 (2) When performng wndng bobbn thread only ................37 2-12. using counter ......................38 () Settng procedure of the counter ....................38 (2) Count-up releasng procedure ....................40 (3) How to change the counter value durng sewng ................ 40 2-13.
  • Page 4 1-13. Replenishing the designated places with grease ..........110 (1) Points to be applied with JUKI Grease A ...................111 (2) Points to be applied with JUKI Grease B .................. 112 1-14. Troubles and corrective measures (Sewing conditions) ........113 2. OPTIONAL ........................115 2-1.

  • Page 5: Mechanical Section (With Regard To The Sewing Machine)

    !. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) 1. SPECIFICATIONS Sewing area X (lateral) direction 　　 Y (longitudinal) direction AMS-224EN-4530　: 450 mm ×　 300 mm AMS-224EN-6030 600 mm × 300 mm Max. sewing speed 2,500 sti/min (When sewing pitch is 3 mm or less) Settable stitch length 0. to 2.7 mm (Min.

  • Page 6: Configuration

    2. CONFIGURATION Air regulator 1 Machine head 2 Wiper switch 3 Temporary stop switch 4 Feeding frame 5 Intermediate presser 6 Thread stand 7 Operation panel (IP-40) 8 Power switch (also used as the emergency stop switch) 9 Control box !0 Foot pedal –...

  • Page 7: Installation

    3. INStaLLatIoN 3-1. Installing the throat plate auxiliary cover 1. the throat plate auxiliary cover is very heavy and perform the installing work with two persons or more. 2. The stay and the like are set to the throat plate auxiliary cover and the fitting screws and washers to the bed are packed together with the accessories at the time of delivery. 3.

  • Page 8: Table Position Adjustment: Only For 6030

    1. Fix the throat plate auxiliary cover 3 so that is higher than the throat plate 2 (within 0.3 mm). When it is lower than the throat plate 2 , nee- dle breakage or the like due to the defective feed will be caused.
  • Page 9 2) Remove table fixing bolts 3 whch are mounted at two locatons of the table stand. * The followng steps 3) through 7) are the re- assembly procedure of the table. 3) Shft the table to adjust so that t laterally pro- trudes from the end of the table stand by 75 mm.

  • Page 10: Installing The Panel

    3-3. Installing the panel ) Installng the IP-420 ) Open cover 1 and remove cable 2 once. Then connect t agan to the panel on the top surface of the table after passng t through the hole n the table. 2) Fx operaton panel nstallng plate 3 to an op- tonal place on the table wth two wood screws Install the panel at the position where...

  • Page 11: Installing The Air Hose

    3-5. Installing the air hose ) Connectng the ar hose Connect the ar hose to the regulator . 2) Adjustment of ar pressure Open ar cock 1 , pull up and turn ar adjust- ment knob 2 and adjust so that ar pressure ndcates 0.5 to 0.55 MPa (Max.

  • Page 12: Changing The Height Of The Table And Stand

    3-7. changing the height of the table and stand WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. The height of the table (measured from the floor to the table) is adjustable to six different heights. 1 870mm 2 897mm 3 922mm 4 945mm 5 967mm 6 988mm It has been factory-adjusted to 2 at the time of delivery.

  • Page 13: Preparation Of The Sewing Machine

    4. PrEParatIoN oF tHE SEWING MacHINE 4-1. Lubrication WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. ) Check that the place between lower lne B and upper lne a s 2) Apply one drop of ol to the hook race 1 part to spread filled with oil.

  • Page 14: Threading The Machine Head

    4-3. threading the machine head WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. ※ ※ threading of L-type thread guide in case of large return of twist.

  • Page 15: Adjusting The Thread Tension

    4-6. adjusting the thread tension If thread tenson controller No.  1 s turned clockwse, the length of remanng thread on the needle after thread trmmng wll be shorter. If t s turned counterclockwse, the length wll be longer. Longer Shorten the length to an extent that the thread s not slpped off.

  • Page 16: Adjusting The Thread Take-Up Spring

    4-8. Adjusting the thread take-up spring 1) Adjusting the stroke Loosen setscrew 2 , and turn thread tension asm. 3 . Turning it clockwise will increase the moving amount and the thread drawing amount will increase. 2) Adjusting the pressure To change the pressure of the thread take- Increase up spring 1 , insert a thin screwdriver into the Decrease...

  • Page 17: Needle Thread Clamp Device

    5-2. Needle thread clamp device By actuatng the needle thread clamp devce, trouble of sewng at the hgh-speed start (needle thread slp-off, sttch skppng or needle thread stan) s prevented, and can reduce gatherng (brd's nest) of needle thread on the wrong sde of cloth whle keepng stable sewng. When mountng the IP-420, changeover of moton ON/OFF s performed wth key.

  • Page 18: How To Use The Plastic Blank (Supplied With The Machine As An Accessory)

    () When wth thread clamp (moton), use the sewng machne after adjustng the needle thread length at the start of sewng to 40 to 50 mm. When the needle thread length s too long, the needle thread end held wth the needle thread clamp may be rolled n the seams. ) In case of wth the needle thread clamp, the standard of the length of needle thread s 40 to 50 mm.

  • Page 19: Operation Section (With Regard To The Panel)

    @. oPEratIoN SEctIoN (WItH rEGarD to tHE PaNEL) 1. PrEFacE The meda suppled wth the unt contans the followng servce patterns. The operaton panel for the AMS-224EN comes n the followng three types. H Type, G Type H Type, G Type Knd H Type, G Type (Vnyl leather)
  • Page 20 3) Folder structure of the media Store each file in the folders below of the media. Media drive VData Vector format data : VD00 . VDt Store in ¥VData. Store vector format data. VD00 . VDt M3 data : aMS00 .
  • Page 21 ■ removing the compactFlash (tM) ) Hold the panel by hand, open the cover, and press the meda 2 removng lever 1 . The meda s eject. When the lever 1 is strongly pressed, the media 2 may be broken by pro- truding and falling.
  • Page 22 • Some type of the USB devce may not be properly recognzed by ths sewng machne. • JUKI does not compensate for loss of data stored on the USB devce caused by usng t wth ths sewng ma- chne. •...

  • Page 23: When Using Ip-420

    2. WHEN uSING IP-420 2-1. Name of each section of IP-420 (Front) (right side) Touch panel・LCD dsplay secton READY key Changeover of the data nput screen and → the sewng screen can be performed. INFORMATION key Changeover of the data nput screen and →...

  • Page 24: Buttons To Be Used In Common

    2-2. Buttons to be used in common The buttons whch perform common operatons n each screen of IP-420 are as follows : CANCEL button Ths button closes the pop-up screen. → In case of the data change screen, the data beng changed can be cancelled.

  • Page 25: Basic Operation Of Ip-420

    2-3. Basic operation of IP-420 1 turn oN the power switch When the power is turned ON first, the language selection screen s dsplayed. Set the language you use. (It s possble to change wth Memory swtch U500.) When ending the selection screen with caNcEL but- or ENtEr button without performing the language selection, the language selection screen is...

  • Page 26: Start Sewing

    3 Start sewing. "!-5-1. Sewing" Start sewng referrng to p.12. * For the screen, refer to "@-2-4. LcD display section at the time of sewing shape selection" p.23. 1. When using the exclusive presser, confirm the pattern shape for safety's sake. Should the pattern protrude from the feeding frame, needle interferes with the feeding frame during sewing, and there is a danger of needle breakage or the like.

  • Page 27: Lcd Display Section At The Time Of Sewing Shape Selection

    2-4. LcD display section at the time of sewing shape selection (1) Sewing shape data input screen Description Button and display Pattern button new regster screen s dsplayed. PATTERN BUTTON “@-2-15. Performing new register of pattern button” p.43. / Refer to NEW REGISTER button USERS’...
  • Page 28 Button and display Description SEWING SHAPE NO. dsplay Knd and No. of the sewng shape beng selected at present s dsplayed. There are 4 knds below of the knds of sewng shape. : Users' pattern : Vector format data : M3 data : Sewng standard format * Be sure to use the meda that has been formatted wth IP-420.

  • Page 29: SewNg Screen

    (2) Sewing screen Button and display Description MOVE button Dsplays the MOVE screen. “@-2-10. When setting of sewing product is difficult → Refer to because of interruption of needle tip” p.36. THREAD CLAMP button Effectve/neffectve of the thread clamp s selected. : Thread clamp neffectve : Thread clamp effectve Intermedate presser s lowered and the ntermedate presser reference INTERMEDIATE PRESSER value change screen s dsplayed.
  • Page 30 Button and display Description SEWING SHAPE NO. dsplay Knd and No. of the sewng shape beng selected at present s dsplayed. There are 4 knds below of the knds of sewng shape. : Users' pattern : Vector format data 　　 : M3 data 　　...

  • Page 31: Performing Sewing Shape Selection

    2-5. Performing sewing shape selection 1 Display the data input screen. Only n case of the data nput screen (blue), the selecton of sewng shape can be performed. In case of the sewng screen (green), press READY key and dsplay the data nput screen (blue).
  • Page 32 5 Select the sewing shape. When UP or DOWN SCROLL button G s pressed, the SEWING SHAPE buttons H are changed over n order. 6 Determine the sewing shape. When ENTER button I s pressed, the sewng shape s determned and the data nput screen s dsplayed. When the sewng shape s users' pattern, the screen as a s dsplayed.

  • Page 33: Changing Item Data

    2-6. changing item data WarNING : Be sure to confirm the shape of pattern after the change of X/Y enlargement/reduction ratio. There may be a dangerous case such as needle breakage by interference of needle with the presser or the like according to the set value. 1 Display the data input screen. In case of the data nput screen, the change of tem data can be changed.
  • Page 34 For example, nput X scale rate. A to dsplay the tem data nput screen. Press 3 Input the data. Input the value you desre wth ten keys and + / – keys F . 4 Determine the data. When ENTER button G s pressed, the data s deter- mned.

  • Page 35: Checking Pattern Shape

    2-7. checking pattern shape WarNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

  • Page 36: Performing Modification Of Needle Entry Point

    2-8. Performing modification of needle entry point (1) Editing the thread tension Press STEP SEWING button A on the sewng screen to dsplay the step sewng screen. When it is necessary to move the feed forward or back- ward such as in the case of needle checking, the feed does not move unless the work clamp is lowered.

  • Page 37: EdTNg The NtermedAte Presser HeGht

    (2) Editing the intermediate presser height Press STEP SEWING button A on the sewng screen to dsplay the step sewng screen. The sewng shape s dsplayed at the center of the screen. The current pont, sewng start poston and sewng end poston are respectvely represented by (pnk crcle), (blue dot) and (pnk dot).

  • Page 38: How To Use Temporary Stop

    2-9. How to use temporary stop When TEMPORARY STOP swtch 1 s pressed durng sewng, the sewng machne can be stopped. At ths tme, the error screen s dsplayed to nform that the stop swtch has been pressed. (1) to continue performing sewing from some point in sewing 1 release the error.

  • Page 39: To Perform Re-SewNg From The Start

    (2) to perform re-sewing from the start 1 release the error. Press RESET button A to release the error. 2 Perform thread trimming. Press THREAD TRIM button B to perform thread trm- mng. When thread trmmng s performed, INTERMEDIATE PRESSER UP/DOWN button C , FEED BACKWARD button D , FEED FORWARD button...

  • Page 40: When Setting Of Sewing Product Is Difficult Because Of Interruption Of Needle Tip

    2-10. When setting of sewing product is difficult because of interruption of needle tip 1 Display the MoVE screen. When you press MOVE button A , the MOVE screen s dsplayed. 2 Move the presser. Lower the presser, and nput the move drecton wth DIREC- TION key B . The poston to whch the feedng frame s brought becomes the standby poston.

  • Page 41: Winding Bobbin Thread

    2-11. Winding bobbin thread (1) When performing winding bobbin thread while performing sewing Thread the bobbn wnder and wnd the bobbn thread onto the bobbn as illustrated in the figure. (2) When performing winding bobbin thread only 1 Display the bobbin winding screen. Press BOBBIN WINDER button A n the data nput screen (blue) and the presser comes down.

  • Page 42: Using Counter

    2-12. using counter (1) Setting procedure of the counter 1 Display the counter setting screen. Press swtch and the COUNTER SETTING button A s dsplayed on the screen. When ths button s pressed, the counter settng screen s dsplayed. 2 Selection of kinds of counters Ths sewng machne has three dfferent counters;...
  • Page 43 [ Bobbin counter ] uP counter :　　 The counter ncreases the exstng value by one every tme the machne has sewn 0 sttches. When the exstng value s equal to the set value, the count-up screen s dsplayed. DoWN counter :　 The counter decreases from the exstng value by one every tme the machne has sewn 0 sttches.

  • Page 44: Count-Up ReleasNg Procedure

    Here, nput the exstng value. (2) count-up releasing procedure When the count-up condton s reached durng sewng work, the count-up screen s dsplayed and the buzzer beeps. Press CLEAR button A to reset the counter and the screen returns to the sewng screen.

  • Page 45: Performing New Register Of Users' Pattern

    2-13. Performing new register of users’ pattern 1 Display the data input screen. Only n case of the data nput screen (blue), new regster of the pattern can be performed. In case of the sewng screen (green), press READY swtch and dsplay the data nput screen (blue).

  • Page 46: Naming Users' Pattern

    2-14. Naming users’ pattern As many as 255 characters can be nput for each user’s pattern. 1 Display the data input screen. Only n case of the data nput screen (blue) at the tme of pat- tern button selecton, t s possble to nput the name of pattern button.

  • Page 47: Performing New Register Of Pattern Button

    2-15. Performing new register of pattern button 1 Display the data input screen. Only n case of the data nput screen (blue), new regster of the pattern button can be performed. In case of the sewng screen (green), press READY swtch and dsplay the data nput screen (blue).

  • Page 48: Lcd Display Section At The Time Of Pattern Button Selection

    2-16. LcD display section at the time of pattern button selection (1) Pattern button data input screen Button and display Description PATTERN BUTTON Pattern button copy screen s dsplayed. “@-2-19. copying pattern button” p.51. COPY button / Refer to PATTERN BUTTON Pattern button name nput screen s dsplayed.
  • Page 49 Button and display Description SEWING SHAPE NO. Sewng shape whch s regstered to the pattern button No. beng selected s dsplayed. : Users' pattern * Be sure to use the meda that has been formatted wth IP-420. For the formattng procedure of the meda, refer to "@-2-28.

  • Page 50: SewNg Screen

    (2) Sewing screen Button and display Description 2-STEP STROKE dsplay 2-step stroke value regstered to the pattern button No. durng sewng s dsplayed. PATTERN BUTTON NAME Character whch s regstered to the pattern button No. beng sewn s dsplay dsplayed. X SCALE RATE dsplay Scale rate n X drecton whch s regstered to the pattern button No.
  • Page 51 Button and display Description INTERMEDIATE PRESSER Intermedate presser s lowered and the ntermedate presser reference SETTING button value change screen s dsplayed. “@-2-6. changing item data” p.29. / Refer to. RETURN TO ORIGIN button Presser s returned to the start of sewng and s rased at the tme of temporary stop.

  • Page 52: Performing Pattern Button No. Selection

    2-17. Performing pattern button No. selection (1) Selection from the data input screen 1 Display the data input screen. In case of the data nput screen (blue), t s possble to select the pattern button No. In case of the sewng screen (green), press READY swtch to dsplay the data nput screen.

  • Page 53: SelectOn By Means Of The Shortcut Button

    (2) Selection by means of the shortcut button WarNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

  • Page 54: Changing Contents Of Pattern Button

    2-18. changing contents of pattern button 1 Display the data input screen at the time of pattern button selection. Only n case of the data nput screen (blue) at the tme of pat- tern selecton, t s possble to change the contents of pattern. In case of the sewng screen (green), press READY swtch to dsplay the data nput screen at the tme of pattern button selecton.

  • Page 55: Copying Pattern Button

    4 Determine the change of item data For example, nput X scale rate. Press B to dsplay the tem data nput screen. Input the value you desre wth the ten keys or + or – key K . When ENTER button L s pressed, the data s determned.

  • Page 56: Changing Sewing Mode

    3 Select the pattern No. of copy source. Select the pattern button No. of copy source from the pattern button lst button B . Next, press COPY DESTINATION INPUT button C and the copy destnaton nput screen s dsplayed. 4 Input the pattern No. of copy destination. Input the pattern button No.

  • Page 57: Lcd Display Section At The Time Of Combination Sewing

    2-21. LcD display section at the time of combination sewing The sewng machne s capable of sewng n order by combnng the plural pattern data. As many as 30 patterns can be nputted. Use ths functon when sewng plural dfferent shapes on the sewng product. In addton, t s possble to regster as many as 20 of the combnaton sewng data.
  • Page 58 Button and display Description C O M B I N AT I O N D ATA N O . Combnaton data No. beng selected s dsplayed n the button. When the SELECTION button button s pressed, the combnaton data No. selecton screen s dsplayed. SEWING ORDER dsplay Sewng order of the nputted pattern data s dsplayed.

  • Page 59: SewNg Screen

    (2) Sewing screen Button and display Description COMBINATION DATA NAME Name whch s nputted n the combnaton data beng selected s dsplayed. dsplay THREAD CLAMP button Effectve/neffectve of thread clamp s selected. : Thread clamp neffectve : Thread clamp effectve PRESSER DOWN button Presser can be lowered and the presser down screen s dsplayed.
  • Page 60 Button and display Description SEWING ORDER ADVANCE Pattern to be sewn can be advanced by one. button TOTAL NUMBER OF Total number of patterns whch s regstered to combnaton No. beng sewn REGISTERS dsplay s dsplayed. TOTAL NUMBER OF STITCHES Total number of sttches of sewng shape beng sewn s dsplayed.

  • Page 61: Performing Combination Sewing

    2-22. Performing combination sewing Frst, change the sewng mode to the combnaton sewng before performng settng. “@-2-20. changing sewing mode” p.52. / Refer to (1) Selection of combination data 1 Display the data input screen. Only n case of the data nput screen (pnk), t s possble to select the combnaton data No.

  • Page 62: CreatNg Procedure Of The CombNatOn Data

    (2) creating procedure of the combination data 1 Display the data input screen. Only n case of the data nput screen (pnk) t s possble to n- put the combnaton data. In case of the sewng screen (green), press READY swtch to dsplay the data nput screen (pnk).

  • Page 63: DeletNg Procedure Of The CombNatOn Data

    (3) Deleting procedure of the combination data 1 Select the combination data No. “@-2-22. (1) Selection of combina- Perform steps 1 to 3 of tion data” p.57 to dsplay the combnaton data to be deleted. 2 Performing deleting the combination data. When DATA DELETION button A s pressed, the com- bination data deletion confirmation pop-up is displayed.

  • Page 64: Using The Simple Operation Mode

    2-23. using the simple operation mode Wth IP-420, the SIMPLE OPERATION mode s avalable. 1 Select the sewing mode. When the key s pressed, SCREEN MODE SELECT button A s dsplayed on the screen. When ths button s pressed, the screen mode s changed over between the nor- mal operaton and the smple operaton.

  • Page 65: Lcd Display When The Simple Operation Is Selected

    2-24. LcD display when the simple operation is selected (1) Data input screen (individual sewing) [user’s pattern] [Direct pattern] [Media pattern] – 6 –...
  • Page 66 Button and display Description THREAD CLAMP button Effectve/neffectve of thread clamp s selected. : Thread clamp neffectve : Thread clamp effectve PRESSER DOWN button Feedng frame and ntermedate presser are lowered and the presser down screen s dsplayed. BOBBIN WINDER button Bobbn thread can be wound.
  • Page 67 Button and display Description SEWING SHAPE dsplay The sewng shape of the currently selected pattern s dsplayed NUMBER OF STITCHES The number of sttches for the currently selected pattern s dsplayed. dsplay X ACTUAL SIZE VALUE The actual X sze value of the sewng shape whch s beng selected s dsplayed. dsplay When an actual value nput s selected, the X ACTUAL VALUE SETTING button s dsplayed accordng to the settng of MEMORY swtch...

  • Page 68: SewNg Screen (NdVDual SewNg)

    (2) Sewing screen (individual sewing) [user’s pattern] [Direct pattern] [Media pattern] – 64 –...
  • Page 69 Button and display Description PATTERN BUTTON MOVE The pattern button move screen s dsplayed. button /Refer to “@-2-10. When setting of sewing product is difficult because of interruption of needle tip” p.36. THREAD CLAMP button Effectve/neffectve of thread clamp s selected. : Thread clamp neffectve : Thread clamp effectve PRESSER DOWN button Feedng frame and ntermedate presser are lowered and the presser down screen s dsplayed.
  • Page 70 Button and display Description PATTERN NO./TYPE The pattern No. and type of the pattern whch s beng selected are dsplayed. dsplay PATTERN NAME dsplay The name of the currently selected pattern s dsplayed. NUMBER OF STITCHES The number of sttches for the currently selected pattern s dsplayed. dsplay SEWING SHAPE dsplay The sewng shape of the currently selected pattern s dsplayed.

  • Page 71: Data Nput Screen (CombNatOn SewNg)

    (3) Data input screen (combination sewing) Button and display Description PRESSER DOWN button Feedng frame and ntermedate presser are lowered and the presser down screen s dsplayed. BOBBIN WINDER button Bobbn thread can be wound. “@-2-11. Winding bobbin thread” p.37. / Refer to SEWING ORDER The pattern No.
  • Page 72 Button and display Description PATTERN NAME dsplay The name of the currently selected pattern s dsplayed. SEWING SHAPE dsplay The sewng shape of the currently selected pattern s dsplayed. NUMBER OF STITCHES The number of sttches for the currently selected pattern s dsplayed. dsplay X ACTUAL SIZE VALUE The actual X sze value of the currently selected pattern s dsplayed.

  • Page 73: SewNg Screen (CombNatOn SewNg)

    (4) Sewing screen (combination sewing) Button and display Description THREAD CLAMP button Effectve/neffectve of thread clamp s selected. : Thread clamp neffectve : Thread clamp effectve PRESSER DOWN button Feedng frame and ntermedate presser are lowered and the presser down screen s dsplayed.
  • Page 74 Button and display Description COUNTER VALUE The counter value s changed usng PLUS button J or MINUS button K . The CHANGE button counter value s ndcated on the button. The current counter value s ndcated on edt data dsplay V . "@-2-12.

  • Page 75: Changing Memory Switch Data

    2-25. changing memory switch data 1 　Display the memory switch data list screen. When MODE key s pressed, memory swtch button A s dsplayed on the screen. When ths button s pressed, the memory swtch data lst screen s dsplayed. 2 　Select the memory switch button you desire to change.

  • Page 76: Using Information

    2-26. using information Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and the warning notice can be performed after the lapse of the specified time. (1) observing the maintenance and inspection information 1 Display the information screen. When nformaton key A of the swtch seat secton s pressed n the data nput screen, the nformaton screen s...

  • Page 77: ReleasNg Procedure Of The WarnNg

    3 Perform clearing remaining time up to the replacement. When button C of the tem you desre to clear s pressed, the tme of replacement clear screen s dsplayed. When CLEAR button F s pressed, the remanng tme up to the re- placement s cleared.

  • Page 78: Using Communication Function

    It s the data of needle entry pont created wth Vector format data VD00XXX.VDT PM-, and the data format that can be operated n common between JUKI sewng machnes. M3 data AMS0XXX.M3 Pattern data for the AMS-B, -C and -D Seres Sewing standard format SD00XXX.DAT...

  • Page 79: Take-N Of The Data

    (4) take-in of the data 1 　Display the communication screen. When communcaton swtch A of swtch seat secton s pressed n the data nput screen, the communcaton screen s dsplayed. 2 　Select the communication procedure. There are four communcaton procedures as descrbed below. B Wrtng data from meda to panel C Wrtng data from personal computer (server) to panel D Wrtng data from panel to meda...

  • Page 80: TakNg N Plural Data Together

    (5) taking in plural data together It s possble for vector data, M3 data and sewng standard format data to select plural wrtng data and wrte them together. Pattern No. of wrtng destnaton wll become the same No. of the selected data 1 Display the writing file selection screen.
  • Page 81 Data No. durng communcaton, total number of wrtng data and number of data that have ended the data communcaton are ds- played n the durng communcaton screen. 　* When performng wrtng to the pattern No. whch already ex- ists, the overwriting confirmation screen is displayed before wrtng.

  • Page 82: Performing Formatting Of The Media

    2-28. Performing formatting of the media To re-format a medum, the IP-420 has to be used. The IP-420 s not able to read any medum whch s formatted on a personal computer. 1 Display the media format screen. When swtch s held pressed for three seconds, MEDIA FORMAT button A s dsplayed on the screen.

  • Page 83: Using 2-Step Stroke Function

    2-29. using 2-step stroke function When usng the 2-step stroke functon, you can stop the presser at the ntermedate poston you de- sre. (1) Setting of 2-step stroke function 2-step stroke functon can be used by changng settng of memory swtches 1 Display the memory switch data list screen.
  • Page 84 [ When setting 2-step stroke position of pattern button ] In case of the pattern button, 2-step stroke poston can be set to each pattern button data. 1 Display the data input screen at the time of pattern button selection. Only n case of data nput screen (blue) at the tme of pattern selecton, the contents of pattern can be changed.
  • Page 85 (3) Motion of 2-step stroke function By settng memory swtch , Moton of pedal or presser can be selected. 1. In case of pneumatic type presser, the height of intermediate position changes by adjusting the air pressure and speed controller of the sewing machine. 2.
  • Page 86 [When the 2-step stroke by means of the right pedal, the intermediate pedal and the left lever is selected (PK-47 is used)] Change wrng between CN and CN2 of the juncton cable asm. (40033875) for the PK47. 1 When depressng the rght pedal, the presser stops at the ntermedate poston.

  • Page 87: Operation At The Time Of X/Y Motor Position Slip

    2-30. operation at the time of X/Y motor position slip When X/Y motor detects the poston slp, the error screen s dsplayed. Tmng of error dsplay can be changed wth the selecton of memory swtch. For the detals, refer to the Engneer's Manual.

  • Page 88: When The Error S DSplayed After End Of SewNg

    (2) When the error is displayed after end of sewing 1 release the error. When RESET button A s pressed, and the error s released, the sewng screen s dsplayed. 2 Perform sewing work again from the start. When the pedal s depressed, sewng starts. (3) When the rest switch is not displayed When a large slp s detected, the reset swtch s not dsplayed.

  • Page 89: Memory Switch Data List

    3. MEMORY SWITCH DATA LIST Memory switch data are the motion data that the sewing machine has in common and the data that operate on all sewing patterns in common. 3-1. Data list Setting range Item Edit unit 4530/6030 6060 Maximum sewing speed 200 to 200 to...
  • Page 90 Setting range Item Edit unit 4530/6030 6060 Counter motion selection Sewing counter No. of pcs. counter Bobbin counter Height of eight of presser at the time 10 to 300 of 2 step stroke Buzzer sound can be prohibited. Without buzzer sound Panel operating sound Panel operating sound + error Number of stitches 1 to 7 of thread clamp release is set.
  • Page 91 Setting range Item Edit unit 4530/6030 6060 Needle stop position is set. UP position Upper dead point Thread trimming can be prohibited. Normal Thread trimming prohibited Route of return to origin by return to origin button can be selected. Reverse return of Origin retrieval / Linear return pattern...
  • Page 92 Setting range Item Edit unit 4530/6030 6060 Feeding frame control : pedal open/close 0 to 99 Operation order of feeding frame by pedal operation at the normal time is set. 0 : Solid presser (Right pedal) 1 : Right/left separated presser (Without priority of right/left) 2 : Right/left separated presser (In the order of right to left) 3 : Right/left separated presser (In the order of left to right) 4 to 7 : Special type (*1)
  • Page 93 Item Setting range Edit unit 4530/6030 6060 Pedal SW3 with/without latch Without With Pedal SW4 with/without latch Without With Enlarging/reducing function mode Prohibited Increasing/decreasing Increasing/decreasing number of stitches pitch (Number of (Pitch is fixed.) stitches is fixed.) Jog move function mode 2nd origin specified later Parallel move Prohibited...
  • Page 94 Item Setting range Edit unit 4530/6030 6060 Intermediate presser with/without control Without With (Lowering with With (Lowering even at (Lowering fixed) sewing data at the time of the time of feed forward/ operation) backward) Intermediate presser lowering timing Immediately before start-up of Synchronous to machine head the feed frame...

  • Page 95: Initial Value List

    3-2. Initial value list Initial value Item 4530/6030 6060 Maximum sewing speed 2500 2000 Sewing speed of 1st stitch (In case of with thread clamp) Sewing speed of 2nd stitch (In case of with thread clamp) 2500 2000 Sewing speed of 3rd stitch (In case of with thread clamp) 2500 2000 Sewing speed of 4th stitch (In case of with thread clamp)
  • Page 96 Initial value Item 4530/6030 6060 Route of return to origin by return to origin button can be selected. Bobbin winding speed can be set. 1600 Motion method of wiper can be selected. Unit of sewing shape size change can be selected. Thread tension output time when setting thread tension can be set.

  • Page 97: Error Code List

    4. Error coDE LISt Place of Error code Display Description of error Display message How to recover recovery Machine lock E007 Turn OFF Man shaft of the sewng the power machne fals to rotate due to some trouble Head connector E008 Turn OFF abnormality...
  • Page 98 Place of Error code Display Description of error Display message How to recover recovery Pattern data size over E024 Possble Data Memory sze s over. to re-start nput after reset. screen E027 read error Possble Prevous Data read from server to re-start screen cannot be performed.
  • Page 99 Place of Error code Display Description of error Display message How to recover recovery Stop switch E050 Possble Step When stop swtch s pressed to re-start screen durng machne runnng. after reset. thread breakage detection E052 Possble Step error to re-start screen When thread breakage s after reset.
  • Page 100 Place of Error code Display Description of error Display message How to recover recovery time-out error of wait E308 Turn OFF terminal the power There s no nput to wat termnal for a certan perod of tme. Panel is connected to the E703 Possble Commun-...
  • Page 101 Place of Error code Display Description of error Display message How to recover recovery Stepping motor power E903 Turn OFF abnormality the power When steppng motor power of SERVO CONTROL p. c. b. fluctuates more than ± 15%. Solenoid power E904 Turn OFF abnormality...
  • Page 102 Place of Error code Display Description of error Display message How to recover recovery communication failure E97 Possble to between operation panel re-start after and personal computer reset. When abnormalty occurs n data communcaton. MaIN p. c. b. overheat E98 Turn OFF the Overheat of MAIN p.
  • Page 103 Place of Error code Display Description of error Display message How to recover recovery Y motor overload error E932 Turn OFF the power thread trimming motor E933 Turn OFF overload error the power Intermediate presser E935 Turn OFF motor overload error the power X/Y motor out of range E936...

  • Page 104: Message List

    5. MESSaGE LISt Message No. Display Display message Description M520 Erase confirmation of Users' pattern Erase s performed. OK ? Erase confirmation of pattern M52 button Erase s performed. OK ? Erase confirmation cycle pattern M522 Erase s performed. OK ? M523 Erase confirmation of backup data Pattern data s not stored n memory. Erase s OK ? Overwriting confirmation of users' M528...
  • Page 105 Message No. Display Display message Description Overwriting confirmation of M535 adjustment data on personal computer and all machine data Overwrtng s performed. OK ? Deletion confirmation of thread M537 tension command Deletng s performed. OK ? M538 Deletion confirmation of intermediate presser increase/ decrease value Deletng s performed. OK ? Format confirmation M542 Formattng s performed.
  • Page 106 Message No. Display Display message Description customized data initialization M554 notice Customzed key-lock data has been ntalzed. customized data breakage M555 Customzed key-lock data has broken. Intalzaton s performed. Initialization confirmation of M556 customized data Customzed key-lock data s ntalzed. OK? M653 During formatting Formattng s performed.

  • Page 107: Maintenance Of Sawing Machine

    #. MaINtENaNcE oF SaWING MacHINE 1. MaINtENaNcE 1-1. adjusting the height of the needle bar (changing the length of the needle) WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.
  • Page 108 2) Loosen setscrew 8 n the drver. Drawng bob- bn case openng lever hook 9 toward you, open t to the rght and left untl bobbn case openng lever !0 comes off. at this time, be careful not to let shuttle !1 come off and fall.

  • Page 109: Adjusting The Timing Of Main Shaft And Hook Driving Shaft

    1-3. adjusting the timing of main shaft and hook driving shaft WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. ) Loosen four man shaft sprocket setscrews 1 . 2) Face the flap section of the rear end of hook Flat part at drvng shaft to the frame sde, and nsert hook...

  • Page 110: Adjusting The Height Of The Feeding Frame

    1-4. adjusting the height of the feeding frame WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. ) Loosen setscrews 2 located on the rght and left sdes of feed bracket 1 .

  • Page 111: Needle Thread Clamp Device

    1-7. Needle thread clamp device WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. When thread s caught at top end 1 of the thread clamp, thread clamp becomes ncomplete and sewng trouble at the sewng start wll be caused.

  • Page 112: Draining Waste Oil

    1-9. Draining waste oil When polyethylene oler 1 becomes filled with oil, remove polyethylene oler 1 and dran the ol. 1-10. amount of oil supplied to the hook Loosen setscrew 1 and remove setscrew 1 . When screwng n adjustment screw 2 , the amount of ol of ol ppe, left 4 can be reduced.

  • Page 113: Changing The Voltage Of 100,/200V

    1-12. changing the voltage of 100,/200V WarNING : to prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, carry out the work after turning oFF the power switch and a lapse of 5 minutes or more. to prevent accidents caused by unaccustomed work or electric shock, request the electric expert or engineer of our dealers when adjusting the electrical components.

  • Page 114: Replenishing The Designated Places With Grease

    1-13. replenishing the designated places with grease * Perform grease supplement when the errors below are displayed or once a year (either one which is earlier). If grease has decreased due to cleaning of the sewing machine or any other reasons, be sure to immediately add grease.

  • Page 115: Points To Be Applied With Juki Grease A

    (1) Points to be applied with JuKI Grease a WarNING : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start or the sewing machine. In addition, attach the covers which have been removed before operation back in place.

  • Page 116: Points To Be Applied With Juki Grease B

    　■ Grease supplement to the face plate section ) Open the face plate cover. 2) Add the JUKI Grease B onto the felt sectons (3 locatons), perpheral shoulder screw, ful- crums 1 to 7 and gude groove secton 8 .

  • Page 117: Troubles And Corrective Measures (Sewing Conditions)

    1-14. troubles and corrective measures (Sewing conditions) Trouble Cause Correctve measures Page . The needle 1 Sttches are slpped at the start. ™ Adjust the clearance between the needle thread slps off at and the shuttle to 0.05 to 0. mm. the start of bar- ™...
  • Page 118 Trouble Cause Correctve measures Page 5. Sttch skppng 1 T he motons of the needle and ™ Correct the postons of the needle and often occurs. shuttle are not properly synchro- shuttle. nzed. 2 The clearance between the needle ™ Correct the postons of the needle and and shuttle s too large.

  • Page 119: Optional

    2. oPtIoNaL 2-1. table of Needle hole guide Needle used Needle hole gude Sze Part No. Needle hole dameter Applcaton #09 to # B24262000C ø .6 For knts (OP) # to #4 B24262000A ø .6 For lght-weght to medum-weght materals #4 to #8 * B24262000B ø...

  • Page 120: Bar Code Reader

    2-3. Bar code reader WARNING : • Do not look directly into the laser beam of the bar code reader. The laser beam can damage eyes. • Do not emit laser beam toward human eyes. The laser beam can damage eyes. •...

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