JUKI AMS-210E/IP-410 Instruction Manual
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JUKI AMS-210E/IP-410 Instruction Manual

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ENGLISH
aMS-210E / IP-410
aMS-210E / cP-20

INStructIoN MaNuaL

* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

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Summary of Contents for JUKI AMS-210E/IP-410

  • Page 1: Instruction Manual

    ENGLISH aMS-210E / IP-410 aMS-210E / cP-20 INStructIoN MaNuaL * "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

  • Page 2: Table Of Contents

    CONTENTS !. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) ..1 1. SPECIFICATIONS ......................1 2. CONFIGURATION ......................2 3. INSTALLATION ......................3 3-1. Installing the electrical box ......................3 3-2. Installing and connecting the power switch ................. 3 3-3. Installation of the sewing machine head ..................4 3-4.
  • Page 3 (1) Changing the thread tension value ....................41 (2) Changing the intermediate presser height value ................. 42 2-9. How to use temporary stop ......................43 (1) To continue performing sewing from some point in sewing ............43 (2) To perform re-sewing from the start ..................... 44 2-10. When setting of sewing product is difficult because of interruption of needle tip ....
  • Page 4 (1) Item data setting .......................... 85 (2) Checking the contour of a sewing pattern ................... 87 (3) Performing modification of the needle entry point ............... 88 (4) When the pattern is changed ....................... 90 3-3. Performing copying of pattern ..................... 90 3-4.

  • Page 5: Mechanical Section (With Regard To The Sewing Machine)

    !. MEcHanIcal sEctIon (WItH rEGarD to tHE sEWInG MacHInE) 1. sPEcIFIcatIons Sewng area X (lateral) drecton 　　 Y (longtudnal) drecton AMS-210E-1306　: 130 mm ×　 60 mm AMS-210E-1510　: 150 mm ×　 100 mm AMS-210E-2206　: 220 mm ×　 60 mm AMS-210E-2210　: 220 mm ×　...

  • Page 6: Configuration

    2. CONFIGURATION Air regulator (for pneumatic type only) 1 Machine head 2 Wiper switch 3 Temporary stop switch 4 Feeding frame 5 Intermediate presser 6 Thread stand 7 Operation panel (IP-410 or CP-20) 8 Power switch 9 Control box !0 Foot pedal !1 Manual pedal (Excluding pneumatic type) –...

  • Page 7: Installation

    3. InstallatIon 3-1. Installing the electrical box Install the electrcal box on the undersde of the table at the locaton llustrated usng round-head bolt 1 , plan washer 2 , sprng washer 3 and nut 4 suppled wth the machne, and usng bolt hav- ng hexagonal ndentaton on the head 5 sprng washer 6 and plan washer 7 suppled wth the machne.

  • Page 8: Installation Of The Sewing Machine Head

    (2) Connectng the power source cord Voltage specifications at the time of delivery from the factory are indicated on the voltage indication seal. Connect the cord in accordance with the specifications. 1. never use under the wrong volt- age and phase. 2.

  • Page 9: Installing The Drain Receiver And The Head Support Rubber

    3-4. Installing the drain receiver and the head support rubber 1) Fx dran recever 2 n the nstallng hole of table 1 wth two setscrews 3 . 2) Screw n dran bn 4 to dran recever 2 . 3) Insert sewng machne dran ppe 5 nto dran bn 4 .

  • Page 10: Installing The Throat Plate Auxiliary Cover

    3-6. Installing the throat plate auxiliary cover [When using area 1306] [area 1306] 1) Temporarily fix throat plate auxiliary cover supports A 2 and B 3 to the machne bed wth setscrews (M5) 6 . 2) Move the cloth feed base to the rear, and place throat plate auxlary cover 1 from between lower plate 7 and throat plate 8 .
  • Page 11 [When using area 2210] [Area 2210] 1) Temporarily fix throat plate auxiliary cover supports A 2 and B 3 to the machine bed with setscrews (M5) 6 . For the screw 6 which tight- ens the throat plate auxiliary cover support A 2 , select the screw which is easier to use between the hexagon socket...

  • Page 12: Installing The Panel

    3-7. Installing the panel 1) Installing the IP-410 2) Installing the CP-20 1) Open cover 1 and remove cable 2 once. Fix operation panel installing plate 1 to an op- Then connect it again to the panel on the top tional place on the table with wood screws 2 , and surface of the table after passing it through the pass the cable through table hole 4 .

  • Page 13: Raising The Machine Head

    3-10. raising the machine head WarnInG : Tilt/raise the sewing machine head with both hands taking care not to allow your fingers to be caught in the head. turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.

  • Page 14: Connecting The Cord

    3-11. connecting the cord [How to open the control box] Remove four screws 1 fixing the rear cover of the electrcal box. When openng the rear cover, pressng t wth your hands, slowly open t by ap- proximately 90˚ until it stops as illustrated. Be sure to lend your hand to the rear cover in order not to let the rear cover slowly...
  • Page 15 [Wiring diagram of circuit board] White CN14 SDC p.c.b. White CN16 Sewing machine head Gray CN38 Blue CN72 Yellow CN39 CN71 White CN73 White Foot switch CN74 White CN75 White CN47 CN88 White CN51 White MAIN p.c.b. 1306 CN88 White CN51 White 1510...

  • Page 16: Installing The Motor Cover

    CN16 White CN14 White CN71 Red CN39 Ground wire Yellow CN74 White CN31 White CN34 Gray CN51 White CN38 Gray CN52 White CN72 CN75 White Blue CN47 White CN73 White CN84 Black 3-12. Installing the motor cover Install motor cover 1 on the machine main unit with screws supplied with the machine as acces- sories.

  • Page 17: Managing The Cord

    3-13. Managing the cord slack 1) Fx the cords wth cords settng plate 1 n the state that the cords are slack to such an extent that stress is not applied to the cords even when the machine head is tilted as shown in the figure. 3-14.
  • Page 18 4) Fx the ar tube usng cable clp 9 suppled wth the machne as accessores. (For the setscrew, use setscrew !0 fixing the motor cover.) [When using areas 1306, 1510 and 2206] 5) Install ar tubes comng from the machne head connector air tube air tube...
  • Page 19 [When using area 2210] 5) Remove once two setscrews !0 , two wash- ers (small) !1 , two sprng washers !2 and two washers (large) !3 attached to mechancal valve unt 9 . Refer to the figure, and install 2-pedal type pedal !4 nto hole a of mechan- cal valve unt 9 .

  • Page 20: Installing The Air Hose (Pneumatic Type Only)

    3-15. Installing the air hose (Pneumatic type only) 1) Connectng the ar hose close Connect the ar hose to the regulator . 2) Adjustment of ar pressure open Open ar cock 1 , pull up and turn ar adjust- ment knob 2 and adjust so that ar pressure ndcates 0.35 to 0.4 MPa (Max.

  • Page 21: Preparation Of The Sewing Machine

    4. PrEParatIon oF tHE sEWInG MacHInE 4-1. lubrication WarnInG : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Check that the place between lower lne B and up- per lne a is filled with oil.

  • Page 22: Attaching The Needle

    4-2. attaching the needle WarnInG : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Loosen setscrew 1 and hold needle 2 wth the long groove facng toward you. Then fully nsert t nto the hole n the needle bar, and tghten setscrew 1 .

  • Page 23: Installing And Removing The Bobbin Case

    4-4. Installing and removing the bobbin case WarnInG : turn oFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Open hook cover 1 . 2) Rase latch 3 of bobbn case 2 , and remove the bobbn case.

  • Page 24: Adjusting The Thread Tension

    4-6. adjusting the thread tension If thread tenson controller No. 1 1 s turned clockwse, the length of remanng thread on the needle after thread trmmng wll be shorter. If t s turned counterclockwse, the length wll be longer. Shorten the length to an extent that the thread s longer not slpped off.

  • Page 25: Intermediate Presser Height

    4-7. Intermediate presser height When raising the intermediate presser height, turn the pulley by hand to lower the needle bar, and confirm that the needle bar does not interfere with the intermediate presser. (When using DP X 5 needle, use the sewing machine with the height of 3.5 mm or less.) [IP-410] Press INTERMEDIATE PRESSER SETTING button A and adjust wth TEN keys B so that the clearance between the bottom end of...

  • Page 26: Adjusting The Thread Take-Up Spring

    4-8. adjusting the thread take-up spring 1) Adjustng the stroke Loosen setscrew 2 , and turn thread tenson asm. 3 . Turnng t clockwse wll ncrease the movng amount and the thread drawng amount wll ncrease. 2) Adjustng the pressure Increase To change the pressure of the thread take- Decrease...

  • Page 27: Needle Thread Clamp Device

    5-2. needle thread clamp device By actuatng the needle thread clamp devce, trouble of sewng at the hgh-speed start (needle thread slp-off, sttch skppng or needle thread stan) s prevented, and can reduce gatherng (brd's nest) of needle thread on the wrong sde of cloth whle keepng stable sewng. Needle thread clamp devce operates n the state that thread clamp dsplay LED s lt, and does not operate when t goes off.
  • Page 28 (1) When wth thread clamp (moton), use the sewng machne after adjustng the needle thread length at the start of sewng to 40 to 50 mm. When the needle thread length s too long, the needle thread end held wth the needle thread clamp may be rolled n the seams. 1) In case of wth the needle thread clamp, the standard of the length of needle thread s 40 to 50 mm.

  • Page 29: Operation Section (With Regard To The Panel)

    @.oPEratIon sEctIon (WItH rEGarD to tHE PanEl) 1. PrEFacE * 6 knds of servce patterns are contaned n the meda of the accessores. EHS,EHL EHS,EHL Knd ESS,ESL (Vnyl leather) (Denm) Area ø 30 Ptch 3 mm ø 30 Ptch 3.6mm ø...
  • Page 30 3) Folder structure of the media Store each file in the directories below of the media. Media drive VDATA Vector format data : VD00 . VDT Store in ¥VDATA. Store vector format data. VD00 . VDT M3 data : AMS0 . M3 Store in ¥AMS. Store M3 data. AMS0 .
  • Page 31 [CP-20] 1 Insert the smart media in the direction as Smart media shown in the figure. 2 After completion of setting of the smart media, close the cover. By closing the cover, it is possible to perform communication. If the smart media and the cover come in contact with each other and the cover is not closed, check the following matters.

  • Page 32: When Using Ip-410

    2. WHEN USING IP-410 2-1. Name of each section of IP-410 (Front) (Right side) Touch panel・LCD display section READY key Changeover of the data input screen and → the sewing screen can be performed. INFORMATION key Changeover of the data input screen and →...

  • Page 33: Buttons To Be Used In Common

    2-2. Buttons to be used in common The buttons whch perform common operatons n each screen of IP-410 are as follows : CANCEL button Ths button closes the pop-up screen. → In case of the data change screen, the data beng changed can be cancelled.

  • Page 34: Basic Operation Of Ip-410

    2-3. Basic operation of IP-410 1 turn on the power switch When the power is turned ON first, the language selection screen s dsplayed. Set the language you use. (It s possble to change wth Memory swtch U500.) When ending the selection screen with cancEl but- or EntEr button without performing the language selection, the language selection screen is...

  • Page 35: Start Sewing

    3 start sewing. Start sewng referrng to "!-5-1. sewing" p.22. * For the screen, refer to "@-2-4. lcD display section at the time of sewing shape selection" p.32 p.32. 1. When using the exclusive presser, confirm the pattern shape for safety's sake. Should the pattern protrude from the feeding frame, needle interferes with the feeding frame during sewing, and there is a danger of needle breakage or the like.

  • Page 36: Lcd Display Section At The Time Of Sewing Shape Selection

    2-4. lcD display section at the time of sewing shape selection (1) sewing shape data input screen Button and display Description PATTERN BUTTON Pattern button new regster screen s dsplayed. / Refer to “@-2-15. Performing new register of pattern button” p.52.
  • Page 37 Button and display Description SEWING SHAPE NO. dsplay Knd and No. of the sewng shape beng selected at present s dsplayed. There are 4 knds below of the knds of sewng shape. : Users' pattern : Vector format data : M3 data : Sewng standard format * Be sure to use the meda that has been formatted wth IP-410.

  • Page 38: Sewing Screen

    (2) sewing screen Button and display Description PATTERN MOVE button Feedng frame s lowered and the pattern move screen s dsplayed. → Refer to “@ -2-10. When setting of sewing product is difficult because of interruption of needle tip” p.45. THREAD CLAMP button Effectve/neffectve of the thread clamp s selected.
  • Page 39 Button and display Description SEWING SHAPE NO. dsplay Knd and No. of the sewng shape beng selected at present s dsplayed. There are 4 knds below of the knds of sewng shape. : Users' pattern : Vector format data : M3 data : Sewng standard format * Be sure to use the meda that has been formatted wth IP-410.

  • Page 40: Performing Sewing Shape Selection

    2-5. Performing sewing shape selection 1 Display the data input screen. Only n case of the data nput screen (blue), the selecton of sewng shape can be performed. In case of the sewng screen (green), press READY key and dsplay the data nput screen (blue).
  • Page 41 5 select the sewing shape. When UP or DOWN SCROLL button G s pressed, the SEWING SHAPE buttons H are changed over n order. Here, press the SEWING SHAPE button you desre to select. The detals of the selected shape s dsplayed at the upper part of the screen.

  • Page 42: Changing Item Data

    2-6. changing item data Display the data input screen. In case of the data nput screen, the change of tem data can be changed. In case of the sewng screen (green), press READY swtch to dsplay the data nput screen (blue). * Thread tenson value can be changed even n the sewng screen.
  • Page 43 For example, nput X scale rate. Press A to dsplay the tem data nput screen. 3 Input the data. Input the value you desre wth ten keys and + / – keys F . 4 Determine the data. When ENTER button G s pressed, the data s deter- mned.

  • Page 44: Checking Pattern Shape

    2-7. checking pattern shape WarnInG : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

  • Page 45: Performing Modification Of Needle Entry Point

    2-8. Performing modification of needle entry point Thread tenson value and ntermedate presser heght of the needle entry pont can be changed. (1) changing the thread tension value Press THREAD TENSION button A n the sewng screen to dsplay the thread tenson settng screen. Press THREAD TENSION SELECTION button B to dsplay the thread tenson command selecton screen.

  • Page 46: Changing The Intermediate Presser Height Value

    (2) changing the intermediate presser height value Press INTERMEDIATE PRESSER button A n the sewng screen to dsplay the ntermedate presser foot heght reference value settng screen. Press INTERMEDIATE PRESSER SELECTION button B to dsplay the ntermedate presser heght ncrease/de- crease value selecton screen.

  • Page 47: How To Use Temporary Stop

    2-9. How to use temporary stop When TEMPORARY STOP switch 1 is pressed during sewing, the sewing machine can be stopped. At this time, the error screen is displayed to inform that the stop switch has been pressed. (1) To continue performing sewing from some point in sewing 1 Release the error.

  • Page 48: To Perform Re-Sewing From The Start

    (2) To perform re-sewing from the start 1 Release the error. Press RESET button A to release the error. 2 Perform thread trimming. Press THREAD TRIM button B to perform thread trim- ming. When PRESSER UP button G is pressed, the presser goes up.

  • Page 49: When Setting Of Sewing Product Is Difficult Because Of Interruption Of Needle Tip

    2-10. When setting of sewing product is difficult because of interruption of needle tip 1 Display the pattern button move screen. When PATTERN BUTTON MOVE button A s pressed, the pattern button move screen s dsplayed. 2 Move the pattern. Lower the presser, and nput the move drecton wth DIREC- TION key B .

  • Page 50: Winding Bobbin Thread

    2-11. Winding bobbin thread (1) When performing winding bobbin thread while performing sewing Thread the bobbn wnder and wnd the bobbn thread onto the bobbin as illustrated in the figure. (2) When performing winding bobbin thread only 1 Display the bobbin winding screen. Press BOBBIN WINDER button A n the data nput screen (blue) and the bobbn wndng screen s dsplayed.

  • Page 51: Using Counter

    2-12. Using counter (1) Setting procedure of the counter 1 Display the counter setting screen. Press switch and the COUNTER SETTING button A is displayed on the screen. When this button is pressed, the counter setting screen is displayed. 2 Selection of kinds of counters This sewing machine has two kinds of counters, i.
  • Page 52 3 Change of counter set value In case of the sewing counter, press button D and in case of the No. of pcs. counter, press button E and the set value input screen is displayed. Here, input the set value. When “0”...

  • Page 53: Count-Up Releasing Procedure

    (2) Count-up releasing procedure When the count-up condition is reached during sewing work, the count-up screen is displayed and the buzzer beeps. Press CLEAR button A to reset the counter and the screen returns to the sewing screen. Then the counter starts counting again. (3) How to change the counter value during sewing 1 Display the counter value change screen.

  • Page 54: Performing New Register Of Users' Pattern

    2-13. Performing new register of users’ pattern 1 Display the data input screen. Only in case of the data input screen (blue), new register of the pattern can be performed. In case of the sewing screen (green), press READY switch and display the data input screen (blue).

  • Page 55: Naming Users' Pattern

    2-14. naming users’ pattern As many as 14 characters can be nputted n each users' pattern. 1 Display the data input screen. Only n case of the data nput screen (blue) at the tme of pat- tern button selecton, t s possble to nput the name of pattern button.

  • Page 56: Performing New Register Of Pattern Button

    2-15. Performing new register of pattern button 1 Display the data input screen. Only n case of the data nput screen (blue), new regster of the pattern button can be performed. In case of the sewng screen (green), press READY swtch and dsplay the data nput screen (blue).

  • Page 57: Lcd Display Section At The Time Of Pattern Button Selection

    2-16. lcD display section at the time of pattern button selection (1) Pattern button data input screen Button and display Description PATTERN BUTTON Pattern button copy screen s dsplayed. COPY button / Refer to “@-2-19. copying pattern button” p.60. PATTERN BUTTON Pattern button name nput screen s dsplayed.
  • Page 58 Button and display Description SEWING SHAPE NO. Sewng shape whch s regstered to the pattern button No. beng selected s dsplayed. There are 4 knds below of the knds of sewng shape. : Users' pattern : Vector format data : M3 data : Sewng standard format * Be sure to use the meda that has been formatted wth IP-410.

  • Page 59: Sewing Screen

    (2) sewing screen Button and display Description 2-STEP STROKE dsplay 2-step stroke value regstered to the pattern button No. durng sewng s dsplayed. PATTERN BUTTON NAME Character whch s regstered to the pattern button No. dsplay beng sewn s dsplayed. X SCALE RATE dsplay Scale rate n X drecton whch s regstered to the pattern button No.
  • Page 60 Button and dsplay Descrpton PRESSER DOWN button Presser can be lowered and the presser down screen s dsplayed. To rase the presser, press the presser up button dsplayed n the presser down screen. RETURN TO ORIGIN button Presser s returned to the start of sewng and s rased at the tme of temporary stop.

  • Page 61: Performing Pattern Button No. Selection

    2-17. Performing pattern button no. selection (1) selection from the data input screen 1 Display the data input screen. In case of the data nput screen (blue), t s possble to select the pattern button No. In case of the sewng screen (green), press READY swtch to dsplay the data nput screen.

  • Page 62: Selection By Means Of The Shortcut Button

    (2) selection by means of the shortcut button WarnInG : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

  • Page 63: Changing Contents Of Pattern Button

    2-18. Changing contents of pattern button 1 Display the data input screen at the time of pattern button selection. Only in case of the data input screen (blue) at the time of pat- tern selection, it is possible to change the contents of pattern. In case of the sewing screen (green), press READY switch to display the data input screen at the time of pattern button selection.

  • Page 64: Copying Pattern Button

    4 Determine the change of item data For example, input X scale rate. Press B to display the item data input screen. Input the value you desire with the ten keys or + or – key K . When ENTER button L is pressed, the data is determined.

  • Page 65: Changing Sewing Mode

    3 select the pattern no. of copy source. Select the pattern button No. of copy source from the pattern button lst button B . Next, press COPY DESTINATION INPUT button C and the copy destnaton nput screen s dsplayed. 4 Input the pattern no. of copy destination. Input the pattern button No.

  • Page 66: Lcd Display Section At The Time Of Combination Sewing

    2-21. lcD display section at the time of combination sewing The sewng machne s capable of sewng n order by combnng the plural pattern data. As many as 30 patterns can be nputted. Use ths functon when sewng plural dfferent shapes on the sewng product. In addton, t s possble to regster as many as 20 of the combnaton sewng data.
  • Page 67 Button and display Description COMBINATION DATA NO. Combnaton data No. beng selected s dsplayed n the button. When the SELECTION button button s pressed, the combnaton data No. selecton screen s dsplayed. SEWING ORDER dsplay Sewng order of the nputted pattern data s dsplayed. When the screen s changed over to the sewng screen, the pattern whch s sewn frst s dsplayed n blue color.

  • Page 68: Sewing Screen

    (2) sewing screen Button and display Description COMBINATION DATA NAME Name whch s nputted n the combnaton data beng selected s dsplayed. dsplay THREAD CLAMP button Effectve/neffectve of thread clamp s selected. : Thread clamp neffectve : Thread clamp effectve PRESSER DOWN button Presser can be lowered and the presser down screen s dsplayed.
  • Page 69 Button and display Description SEWING ORDER ADVANCE Pattern to be sewn can be advanced by one. button TOTAL NUMBER OF Total number of patterns whch s regstered to combnaton No. beng sewn REGISTERS dsplay s dsplayed. TOTAL NUMBER OF STITCHES Total number of sttches of sewng shape beng sewn s displayed.

  • Page 70: Performing Combination Sewing

    2-22. Performing combination sewing Frst, change the sewng mode to the combnaton sewng before performng settng. / Refer to “@-2-20. changing sewing mode” p.61. (1) selection of combination data 1 Display the data input screen. Only n case of the data nput screen (pnk), t s possble to select the combnaton data No.

  • Page 71: Creating Procedure Of The Combination Data

    (2) creating procedure of the combination data 1 Display the data input screen. Only n case of the data nput screen (pnk) t s possble to nput the combnaton data. In case of the sewng screen (green), press READY swtch to dsplay the data nput screen (pnk).

  • Page 72: Deleting Procedure Of The Combination Data

    (3) Deleting procedure of the combination data 1 select the combination data no. Perform steps 1 to 3 of “@-2-22. (1) selection of combina- 1) selection of combina- tion data” p.66 to dsplay the combnaton data to be deleted. 2 Performing deleting the combination data. When DATA DELETION button E s pressed, the com- bination data deletion confirmation pop-up is displayed.

  • Page 73: Changing Memory Switch Data

    2-23. changing memory switch data 1 　Display the memory switch data list screen. When MODE key s pressed, memory swtch button A s dsplayed on the screen. When ths button s pressed, the memory swtch data lst screen s dsplayed. 2 　select the memory switch button you desire to change.

  • Page 74: Using Information

    2-24. using information There are three functons below n the nformaton functon. 1) Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and the warning notice can be performed after the lapse of the specified time. "@-2-24.(1) observing the maintenance and inspection information"...
  • Page 75 Informaton on the followng three tems s dsplayed n the mantenance and nspecton nformaton screen. • Needle replacement (1,000 sttches) • Cleanng tme (hour) • Ol replacement tme (hour) The nterval to nform of the nspecton for each tem n button C s dsplayed at D , and remanng tme up to the replace- ment s dsplayed at E .

  • Page 76: Releasing Procedure Of The Warning

    (2) releasing procedure of the warning When the desgnated nspecton tme s reached, the warnng screen s dsplayed. In case of clearng the nspecton tme, press CLEAR button A . The nspecton tme s cleared and the pop-up s closed. In case of not clearng the nspecton tme, press CANCEL button B and close the pop-up.
  • Page 77 Information on the following 5 items is displayed in the production control screen. A : Exstng target value Number of peces of the target of products at the present tme s automatcally dsplayed. B : Actual results value Number of peces of the sewn products s automatcally dsplayed.

  • Page 78: Performing Setting Of The Production Control Information

    (4) Performing setting of the production control information 1 Display the production control screen. Dsplay the producton control screen referrng to "@-2-24.(3) observing the production control information" p.72. 2 Input the final target value. Frst, nput the number of peces of the target of producton n the process to whch sewng s performed from now on.
  • Page 79 5 Start the count of number of pieces of production. When START button I is pressed, the count of number of pieces of production is started. 6 Stop the count. Display the production control screen referring to "@-2-24.(3) Observing the production control information" p.72. When the count is being performed, STOP switch J is displayed.

  • Page 80: Observing The Working Measurement Information

    (5) observing the working measurement information 1 Display the information screen. When nformaton key A of the swtch seat secton s pressed n the data nput screen, the nformaton screen s dsplayed. 2 Display the working measurement screen. Press workng measurement screen dsplay button n the nformaton screen.
  • Page 81 4 start the measurement. When START button D s pressed, measurement of each data s started. 5 stop the count. Dsplay the workng measurement screen referrng to 1) and 2) "@-2-24.(5) observing the working measurement infor- mation" p.76. STOP swtch E s dsplayed when the measurement s beng performed.

  • Page 82: Using Communication Function

    VD00XXX.VDT Vector format data t h a t c a n b e o p e r a t e d  n c o m m o n between JUKI sewng machnes. Pattern data of AMS-210D seres M3 data AMS0XXX.M3...

  • Page 83: Performing Communication By Using The Media

    (2) Performing communication by using the media "@-1. PrEFacE" p.25. For handlng way of the meda, read (3) Performing communication by using rs-232c [ setting procedure ] It s possble to send and receve the data, by usng RS-232C cable, wth the personal computer or the lke.

  • Page 84: Take-In Of The Data

    (4) take-in of the data 1 　Display the communication screen. When communcaton swtch A of swtch seat secton s pressed n the data nput screen, the communcaton screen s dsplayed. 2 　select the communication procedure. There are four communcaton procedures as descrbed below. B Wrtng data from meda to panel C Wrtng data from personal computer (server) to panel D Wrtng data from panel to meda...

  • Page 85: Taking In Plural Data Together

    (5) taking in plural data together It s possble for vector data, M3 data and sewng standard format data to select plural wrtng data and wrte them together. Pattern No. of wrtng destnaton wll become the same No. of the selected data It is not possible for the no.
  • Page 86 Data No. durng communcaton, total number of wrtng data and number of data that have ended the data communcaton are ds- played n the durng communcaton screen. 　* When performng wrtng to the pattern No. whch already ex- ists, the overwriting confirmation screen is displayed before wrtng.

  • Page 87: Performing Formatting Of The Media

    2-26. Performing formatting of the media When re-formattng the meda, be sure to perform t wth IP-410 or IP-400. The meda that s formatted wth the personal computer cannot be read wth IP-410 and the CP-20. 1 Display the media format screen. When swtch s held pressed for three seconds, MEDIA FORMAT button...

  • Page 88: When Using Cp-20

    3. WHEn usInG cP-20 3-1. name of each section of cP-20 1 “ready” key 8 Item selection lED LED of the selected tems lght up. Ths key changes over the settng state from the panel to the sewng state where the sew- ng machne actually operates.

  • Page 89: Operation Of Cp-20 (Basic)

    3-2. operation of cP-20 (Basic) Store the vector format data to the specified folder referring to "@-1-3) Folder structure of the media" p.26. Properly nsert the smart meda and securely close the ld of the cover. Be sure to use the smart media that has been formatted with IP-400. For the formatting procedure of the smart media, refer to "@-2-26.
  • Page 90 4 setting of the Y scale (Example : when setting 100.0%) 1) Press the key to ndcate the tem “Y Scale” Press key, and set the rato wthn the range of 1.0% to 400.0%. 5 setting of the max. sewing speed limitation (Example : when setting 400 rpm) 1) Press the key to ndcate the tem “Speed”...

  • Page 91: Checking The Contour Of A Sewing Pattern

    8 Finish of setting 1) Press the key. 2) After the work clamp feet have moved and gone up, the sewng LED lghts up, and the sewng s ready. 1. When the data is changed, press to confirm the change. 2.

  • Page 92: Performing Modification Of The Needle Entry Point

    (3) Performing modification of the needle entry point When commands of thread tenson or ntermedate presser heght exst n the needle entry pont of the shape confirmation and during temporary stop, those values can be modified. • changing the thread tension reference value 1) Press key n the ready state to select the thread tenson.
  • Page 93 • changing the intermediate presser refer- ence value 1) Press key n the ready state to select the ntermedate presser. 2) Press key for 5 seconds or more wth the feedng frame lowered. 3) The sewng LED lghts up and the ntermed- ate presser LED flashes on and off.

  • Page 94: When The Pattern Is Changed

    (4) When the pattern is changed 1) When X/Y enlargement/reducton rato, thread tenson value, and ntermedate presser heght of the data of the vector format are changed, and key s pressed, the ds- play s n the pattern No. selecton state as shown in the figure.

  • Page 95: Performing Deletion Of Pattern

    3) Next, set No. of the copy destnaton. Select pattern No. of the copy destnaton wth key or key. Here vector format data 1 to 999 and users' pattern 1 to 200 can be se- lected. A s dsplayed to the No. whch s not regstered yet, and 0 s dsplayed to the No.

  • Page 96: Sewing

    3) The deletion confirmation state is produced. When executng the deleton wthout change, press key, and when cancelng, press key. 3-5. sewing * For the sewng procedure, see "!-5-1. sewing" p.22. (1) change to the other sewing pattern WarnInG : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern.

  • Page 97: Winding Bobbin

    3-6. Winding bobbin (1) to wind a bobbin while the sewing machine is performing sewing Thread the bobbn wnder and wnd the bobbn thread onto the bobbin as illustrated in the figure. (2) to wind a bobbin independently WarnInG : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern.

  • Page 98: Operation Of Cp-20 (Advanced)

    3-7. operation of cP-20 (advanced) (1) Performing sewing using the pattern keys ( When regsterng the patterns already regstered (No. 1 to 200) to P1 to P25, callng of the pattern can be performed wth one-touch wthout selectng by scrollng of pattern No. It s possble to change and regster enlargement/reducton rato, max.
  • Page 99 6) Press key and set as follows wth key. • X Scale rate : “50.0”%, • Y Scale rate : “80.0”%, • Max. speed lmtaton : “2000” rpm, • Thread tenson : “50” • Presser heght : “0” Press key and “X Scale rate ”...

  • Page 100: Sewing Operation

    (3) sewing operation Operaton example : After performng sewng wth the contents of the regstered P2, perform sewng wth the contents of P3. 1) Turn ON the power swtch. 2) Press the key. 3) Press the key, and when the sewng LED lghts up, the work clamp foot goes up after t has moved.

  • Page 101: Performing Sewing Using The Combination Function

    3-8. Performing sewing using the combination function By arrangng n the order of use of the pattern regster (P1 to P25) whch have been already regstered and regsterng n C1 to C20, the sewng pattern wll change n the order every tme the sewng machne finishes the sewing.

  • Page 102: Sewing Operation

    (2) sewing operation Operaton example : Perform sewng wth the contents of the regstered C1. Turn ON the power swtch. 2) Set the pattern No. to “C1-1 ” usng the key. Scroll as follows : / 0 / S1 to S999 / 1 to 200 / P1 to P50 C1 to C20 , P1 to P50 , 3) Press the key.

  • Page 103: When Using As "Bobbin Thread Counter

    3-9. When using as "bobbin thread counter" The producton counter can be used as the bobbn thread counter. In case a same sewng pattern s sewn in repetition, the sewing machine will stop sewing when the number of times (the specified number) that can be sewn wth a bobbn s reached.

  • Page 104: Start And Change Of The Memory Switch

    3-10. start and change of the memory switch The sewng machne operaton can be changed by changng the settng of the memory swtch. 1) When key s pressed n the state that the sewng LED s put out, the memory swtch settng mode s obtaned.

  • Page 105: Correspondence Table Of Led And 7-Segment Display

    3-11. correspondence table of lED and 7-segment display lit lED 7-segment display Description Data beng read s dsplayed when turnng ON the power. Smart meda pattern dsplay Example) Smart meda pattern 2 Smart meda pattern dsplay Example) Smart meda pattern 3 Pattern in the smart media is indicated.
  • Page 106 7-segment display lit lED Description Bobbn wnder (When presser goes up.) Bobbn wnder (When presser comes down.) Thread tenson command nput poston Example) 100 It is indicated that thread tension command is inputted in the current position. Intermedate presser command nput poston Example) 1.5mm It is indicated that intermediate presser command is inputted in the current position.
  • Page 107 7-segment display Description lit lED When copy destnaton No. s set. Example) Users’ pattern 8 It is indicated that pattern no. to be copied is being selected. When copy destnaton No. whch has been set already exsts. Example) Users’ pattern 200 It is indicated when copy destination pattern no.

  • Page 108: Memory Switch Data List

    4. MEMorY sWItcH Data lIst Memory swtch data are the moton data that the sewng machne has n common and the data that operate on all sewng patterns n common. 4-1. Data list Item setting range Edit unit Maximum sewing speed 200 to 2700 100rpm sewing speed of 1st stitch...
  • Page 109 Item setting range Edit unit operation panel key lock mode (cP-20 only) 0 : Normal 1 : X enlargng / Y enlargng / speed Item skp counter motion selection (cP-20 only) 0 : Sewng UP counter 1 : Bobbn thread DOWN counter Height of eight of presser at the time 50 to 90 of 2 step scrolling...
  • Page 110 Item setting range Edit unit needle stop position is set. 0 : UP poston 1 : Upper dead pont thread trimming can be prohibited. 1 : Thread trmmng 0 : Normal prohbted route of return to origin by return to origin button can be selected. 1 : Reverse return of 2 : Orgn retreval / 0 : Lnear return...
  • Page 111 Item setting range Edit unit Feeding frame control : pedal open/close 0 to 99 (At the tme of control by motor) 0 : 1-step 1 : 2-step stroke (Lowerng agan wth presser swtch) 2 : 2-step stroke (Startng re-lowerng wth start swtch) 3 : 3-step stroke (Intermedate / re-lowerng / lftng wth presser swtch 1) 4 to 99 : 1-step...
  • Page 112 Item setting range Edit unit Enlarging/reducing function mode (cP-20 : increasing/decreasing of pitch only) 0 : Prohbted 1 : Increasng/decreasng 2 : Increasng/decreasng number of sttches (Ptch ptch (Number of sttches is fixed.) is fixed.) Jog move function mode 2 : 2nd origin specified later 1 : Parallel move 0 : Prohbted retainer compensation motion : selection of motion...
  • Page 113 Item setting range Edit unit Intermediate presser DoWn position setting 0 to 7.0mm / Refer to "!-4-7. Intermediate presser height" p.21. With/without needle cooler control 0 : Wthout 1 : Wth Grease-up error Clearng of number of sttches of grease-up s performed.

  • Page 114: Initial Value List

    4-2. Initial value list Intal value Item SS/HS SL/HL SL/HL SL/HL SL/HL 1306 1306 1510 2206 2210 Maxmum sewng speed 2700 Sewng speed of 1st sttch (In case of wth thread clamp) 1500 Sewng speed of 2nd sttch (In case of wth thread clamp) 2700 Sewng speed of 3rd sttch (In case of wth thread clamp) 2700...
  • Page 115 Intal value Item SS/HS SL/HL SL/HL SL/HL SL/HL 1306 1306 1510 2206 2210 Thread trmmng can be prohbted. Route of return to orgn by return to orgn button can be selected. Bobbn wndng speed can be set. 1600 Moton method of wper can be selected. Unt of sewng shape sze change can be selected.

  • Page 116: Error Code List

    5. ERROR CODE LIST Place of Error code Display Description of error Display message How to recover recovery Machine lock E007 Turn OFF Main shaft of the sewing the power machine fails to rotate due to some trouble Head connector E008 Turn OFF abnormality...
  • Page 117 Place of Error code Display Description of error Display message How to recover recovery E018 type of is different. Prevous When the mounted screen EEPROM s dfferent n type. E019 File size over Possble Prevous Fle s too large. to re-start screen after reset.
  • Page 118 Place of Error code Display Description of error Display message How to recover recovery Enlarging error E043 Possible Data Sewing pitch exceeds Max. to re-start input pitch. after reset. screen Pattern data error E045 Possible Data to re-start input after reset. screen Stop switch E050...
  • Page 119 Place of Error code Display Description of error Display message How to recover recovery E306 thread clamp position Turn OFF error the power Thread clamp unt s not n the regular poston. E307 External input command Possble Data time out error to re-start nput Input s not performed for a...
  • Page 120 Place of Error code Display Description of error Display message How to recover recovery E811 overvoltage Turn OFF When nput power s more the power than the specified value. E813 low voltage Turn OFF When nput power s less the power than the specified value.
  • Page 121 Place of Error code Display Description of error Display message How to recover recovery E914 Feed defective error Turn OFF Tmng lag between feed the power and man shaft occurs. E915 communication Turn OFF abnormality between the power operation panel and MaIn When abnormalty occurs n data communcaton.

  • Page 122: Message List

    6. MEssaGE lIst Message no. Display Display message Description M520 Erase confirmation of Users' pattern Erase s performed. OK ? M521 Erase confirmation of pattern button Erase s performed. OK ? M522 Erase confirmation cycle pattern Erase s performed. OK ? M523 Erase confirmation of backup data Pattern data s not stored n memory.
  • Page 123 Message no. Display Display message Description M535 Overwriting confirmation of adjustment data on personal computer and all machine data Overwrtng s performed. OK ? Deletion confirmation of thread M537 tension command Deletng s performed. OK ? M538 Deletion confirmation of intermediate presser increase/ decrease value Deletng s performed.
  • Page 124 Message no. Display Display message Description M653 During formatting Formattng s performed. During data reading M669 Data s beng read. M670 During data writing Data s beng wrtten. M671 During data converting Data s beng converted. – 120 –...

  • Page 125: Maintenance Of Sawing Machine

    #. MAINTENANCE OF SAWING MACHINE 1. MAINTENANCE 1-1. Adjusting the height of the needle bar (Changing the length of the needle) WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.
  • Page 126 2) Loosen setscrew 1 n the drver. Drawng bob- bn case openng lever hook 2 toward you, open t to the rght and left untl bobbn case openng lever 3 comes off. at this time, be careful not to let shuttle 4 come off and fall.

  • Page 127: Adjusting The Height Of The Feeding Frame

    1-3. Adjusting the height of the feeding frame WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Loosen screws 2 located on the right and left sides of feed bracket 1 .

  • Page 128: The Moving Knife And Counter Knife

    1-5. The moving knife and counter knife WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Loosen adjusting screw 1 so that a clearance of 18.5 mm is provided between the front end of the throat plate and the top end of thread 1.0 mm Throat plate...

  • Page 129: Thread Breakage Detector Plate

    1-7. thread breakage detector plate 1) Adjust so that thread breakage detector plate 1 s always n contact wth thread take-up sprng 2 n the absence of needle thread. (Slack : approx. 0.5 mm) 2) Whenever the stroke of thread take-up sprng 2 has been changed, be sure to readjust thread breakage detector plate 1 .

  • Page 130: Amount Of Oil Supplied To The Hook

    1-9. amount of oil supplied to the hook Loosen setscrew 1 and remove setscrew 1 . When screwng n adjustment screw 2 , the amount of ol of ol ppe, left 4 can be reduced. After the adjustment, screw n setscrew 1 and fix it.

  • Page 131: Changing The Voltage Of 100,/200V

    1-11. changing the voltage of 100,/200V WarnInG : to prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, carry out the work after turning oFF the power switch and a lapse of 5 minutes or more. to prevent accidents caused by unaccustomed work or electric shock, request the electric expert or engineer of our dealers when adjusting the electrical components.

  • Page 132: Replenishing The Designated Places With Grease

    1-12. Replenishing the designated places with grease [When using IP-410] * Perform grease supplement when the errors below are displayed or once a year (either one which is earlier). When the sewing machine has been used for a certain number of stitches, error "E220 Grease-up warning"...
  • Page 133 [When using CP-20] * Perform grease supplement when the errors below are displayed or once a year (either one which is earlier). After performing grease supplement, call memory switch No. 245 and set the value to "0" with the reset key. When the sewing machine has been used for a certain number of times of sewing, error code No.
  • Page 134 (2) Replenishing the oscillator pin section with grease 1) Tilt the machine head and remove the grease cover 1 . 2) Fill joint 4 supplied as accessories with grease from the grease tube. 3) Remove setscrew 3 in oscillator gear 2 and screw in joint 4 into the screw hole.

  • Page 135: Troubles And Corrective Measures (Sewing Conditions)

    1-13. Troubles and corrective measures (Sewing conditions) Trouble Cause Corrective measures Page 1. The needle 1 Stitches are slipped at the start. ™ Adjust the clearance between the needle thread slips off at and the shuttle to 0.05 to 0.1 mm. the start of bar- ™...
  • Page 136 Trouble Cause Corrective measures Page 5. Stitch skipping 1 T h e m o t i o n s o f t h e n e e d l e ™ Correct the positions of the needle and often occurs. and shuttle are not properly shuttle.

  • Page 137: Optional

    2. OPTIONAL 2-1. Table of Needle hole guide Needle used Needle hole guide Size Part No. Needle hole diameter Application #09 to #11 B242621000C ø 1.6 For knits (OP) For light-weight to medium-weight materials #11 to #14 * B242621000A ø 1.6 (S type) For medium-weight to heavy-weight materials #14 to #18 *...

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Ams-210e/cp-20

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