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19
Solenoid
SOLENOID INSTALLATION
1.
Install the solenoid in the electrical component box.
2.
Install the screws (1) (Figure 19-36). Tighten the screws to 14 in·lb (1.6 N·m) .
001014-004
Figure 19-36 Solenoid Screws
3.
Pedal-Start Vehicle:
3.1.
Connect the 4 gauge white wire, 18 gauge white wire, and the 18 gauge red wire to the large post.
3.2.
Connect the 4-gauge red wire, 10-gauge red wire, and 16-gauge orange wire to the other large post
on the solenoid.
4.
Key-Start Vehicle:
4.1.
Connect the 4 gauge white wire, 18 gauge white wire, 10 gauge white wire, and the 18 gauge red wire
to the large post.
4.2.
Connect the 4-gauge red wire, 10-gauge red wire, 10 gauge red wire, and 16-gauge orange wire to the
other large post on the solenoid.
5.
Connect the 18 gauge orange wire to the small post on the solenoid.
6.
Connect the 18 gauge blue wire to the other small post on the solenoid.
7.
Install the nuts on the large solenoid posts. Tighten the nuts to 60 in·lb (6.8 N·m).
8.
Install the nuts on the small solenoid posts. Tighten the nuts to 22 in·lb (2.5 N·m).
9.
Install the electrical box cover.
10.
Connect the battery and spark plug wire.
Page 19-28
2019 Carryall 500 and 700 Maintenance and Service Manual
ELECTRICAL COMPONENTS: GASOLINE
VEHICLES
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Troubleshooting
