Club Car Carryall 500 2019 Maintenance And Service Manual page 165

CONTROLLER DIAGNOSTIC TOOL (CDT)
FAULT RECOVERY
When a fault is detected by the speed controller, the speed controller will attempt to recover from the fault and resume
normal operation. In the case of an intermittent problem such as a loose wiring connection, the controller may be able
to recover and operate normally for a while, but the problem should be repaired before placing the vehicle in service.
Depending on the type of fault, the controller will attempt to recover immediately after the condition clears or after the
accelerator pedal has been cycled (released and pressed again).
_
CONTROLLER FAULT
01 THROTTLE FAULT 1
02 UNDER VOLTAGE
03 OVERVOLTAGE
04 THERMAL CUTBACK
06 HPD
07 MAIN WELDED
08 RELAY WELDED
09 SPEED SENSOR FAULT
10 MAIN DRIVER ON
11 MAIN COIL OPEN
12 MAIN DROPOUT
13 MOTOR STALL
14 MAIN DRIVER OFF
15 RELAY DNC
16 KEY SWITCH SRO
17 CURRENT SENSE FAULT
18 M-SHORTED
20 DRIVER OVERCURRENT
21 PRECHARGE FAULT
22 FIELD MISSING
23 RELAY DRIVER ON
24 HW FAILSAFE
25 INCORRECT PASSWORD
26 CIRCUIT BRKR OPEN
27 MAX PASSWORD TRIES
29 RELAY DRVR OFF
30 RELAY COIL FAULT
TEST WHEN
Continuous
Continuous
Continuous
Continuous
KSI Off/On, F or R on
Contactor commanded open
After Walk Away sequenced
Throttle Applied, Arm PWM > 50%
Continuous while KSI is ON
Continuous while KSI is ON
Throttle applied
Throttle applied
Throttle applied
WalkAway
At controller power up
KSI Off/On, Continuous
Throttle Applied
Continuous
Throttle Applied
Throttle Applied
Continuous
Throttle Applied
At power up, after SmartKey
codes entered
Continuous
At power up, after SmartKey
codes entered
WalkAway
Continuous
2019 Carryall 500 and 700 Maintenance and Service Manual
CONTROLLER RESPONSE
10
5
7
5
10
4
4
4
4
3
3,12
6
3,10
2,13
3
1,2,3
1,2
1,2,3,11
1,2,3,11
2,10,11
4
1,2,3,11
8,9
4
8
2,13
4
11
Diagnostics Menu
RECOVER WHEN
Condition clears
Condition clears
Condition clears
Condition clears
Throttle < 25%
Main or relay successfully opened
Main or relay successfully opened
Speed pulses appear
Condition clears
Condition clears
Throttle applied
Speed pulses appear
Condition clears
Throttle applied
Cycle KSI
KSI Off/On when condition cleared
Throttle Cycled
Throttle Reapplied
Cycle KSI or Throttle reapplied
Cycle KSI
Condition clears
Cycle KSI
Cycle Run/Tow
Condition Clears
Not Field Repairable
Condition clears in WalkAway
Condition clears
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