Club Car Carryall 500 2019 Maintenance And Service Manual page 506

Electrical System
BATTERY CHARGING SYSTEM (OEM Supplied)
Electrical Shock can cause injury.
Do not touch wires while engine is running.
Engines in this application have an original equipment
manufacturer (OEM) supplied starter generator. Refer
to OEM manual for starter generator charging system
troubleshooting information.
Battery
A 12-volt battery with 400 cold cranking amps (cca) is
generally recommended for starting in all conditions. A
smaller capacity battery is often suffi cient if an
application is started only in warmer temperatures. Refer
to following table for minimum capacities based on
anticipated ambient temperatures. Actual cold cranking
requirement depends on engine size, application, and
starting temperatures. Cranking requirements increase
as temperatures decrease and battery capacity shrinks.
Refer to operating instructions of equipment for specifi c
battery requirements.
Battery Size Recommendations
Temperature
Above 32°F (0°C)
0°F to 32°F (-18°C to 0°C)
-5°F to 0°F (-21°C to -18°C)
-10°F (-23°C) or below
If battery charge is insuffi cient to turn over engine,
recharge battery.
Battery Maintenance
Regular maintenance is necessary to prolong battery
life.
Battery Test
To test battery, follow manufacturer's instructions.
FUSES
This engine has 2 blade type automotive fuses.
Replacement fuses must have same rating as blown
fuse. Use fuse chart below to determine correct fuse.
Wire Color
1 Red Wire w/Black Stripe
1 Red Wire w/White Stripe
2 Red Wires
Fuse Replacement
1. Shut engine off and remove key.
2. Locate fuse holders.
3. Remove fuse cover and pull out fuse holder. Inspect
condition of fuse holder.
4. Inspect fuse for a solid fusible link or a broken
fusible link. Replace fuse if fusible link is broken. If
you are not sure if fusible link is broken, replace
fuse.
54
CAUTION
Battery Required
300 cca minimum
300 cca minimum
300 cca minimum
400 cca minimum
Fuse Rating
10-amp Fuse
10-amp Fuse
KohlerEngines.com
5. Insert fuse into fuse holder until it is seated properly.
Install fuse cover.
6. If replacement fuse fails, there is a problem within
circuit. Diagnostics are required. Identify which
circuit is aff ected (see EFI System for electrical
schematic) by identifying failed fuse/circuit. Perform
troubleshooting procedures appropriate for circuit
fuse that failed.
7. Install fuse holder into fuse cover.
IGNITION SYSTEM
Spark Plug
Component and Details
A
B
C
A Wire Gauge
C Ground Electrode
NOTE: Do not clean spark plug in a machine using
abrasive grit. Some grit could remain in spark
plug and enter engine causing extensive wear
and damage.
Engine misfi re or starting problems are often caused
by a spark plug that has improper gap or is in poor
condition.
Engine is equipped with following spark plug:
Gap 1.11 mm (0.044 in.)
Thread Size 14 mm
Reach 19.1 mm (3/4 in.)
Hex Size 15.9 mm (5/8 in.)
Refer to Maintenance for Repairs/Service Parts.
Service
Clean out spark plug recess. Remove plug and replace.
1. Check gap using wire feeler gauge. Adjust gap to
1.11 mm (0.044 in.).
2. Install plug into cylinder head.
3. Torque plug to 27 N·m (20 ft. lb.).
D
B Spark Plug
D Gap
17 690 15 Rev. --