Club Car Carryall 500 2019 Maintenance And Service Manual page 490

EFI SYSTEM
Throttle Body Assembly
NOTE: ECU Reset is required if throttle body is
replaced.
Throttle body is serviced as an assembly, with throttle
shaft, TPS, throttle plate, TMAP sensor, fuel injector/cap/
bracket assembly, return spring, and idle speed adjusting
screw installed. Throttle shaft rotates on needle bearings
(non-serviceable), capped with seals to prevent air
leaks.
NOTE: If return spring is replaced, proper placement of
each hook end is required. Take note of each
hook end before removing screw securing
throttle lever.
A
B
D
F
G
F
A Screw
C Window
E Hook End
G Post
1. Remove screw, throttle lever, and return spring.
2. Insert hook end of return spring in window of throttle
lever and hold in place.
3. Hold throttle plate closed while positioning L-shaped
hook end of return spring on post; holding throttle
lever at slight angle, install throttle lever/spring
assembly onto throttle shaft. A slight clockwise
spring load rotation is required to align lever onto
shaft.
38
C
E
A
E
C
B Throttle Lever
D Return Spring
F L-Shaped Hook End
KohlerEngines.com
4. Check that hook is in upper 1/3 to 1/2 of window in
throttle lever. If hook is further down in window, wire
is bound and steps 2 and 3 should be repeated.
D
C
A Hook End
C L-Shaped Hook End
5. When hook end is in proper position, install screw to
secure throttle lever to shaft. Torque screw to
1.3 N·m (11.5 in. lb.).
A
B
B Window
D Post
17 690 15 Rev. --